Submittal Sheet

ManualsBrandsHoneywell ManualsDampers24V Non-Spring Return Foot Mounted Actuator with 150 lb-in. torque

PRODUCT DATA

63-2629-06

Series 61 and Series 62

Modutrol IV™ Motors

APPLICATION

The Series 61 and Series 62 Modutrol IV™ Motors are

three-wire spring return and non-spring return floating control

motors. Use these motors with controllers that provide a

switched spdt or floating output to operate dampers or valves.

The Series 62 motors have an internal electrically isolated

feedback potentiometer that provides indication of the motor

shaft position and can be used for slaving Series 90 Motors or

rebalancing an external control circuit.

FEATURES

• Replaces M644, M944B,E,G,H,J,K,R,S and

M945B,C,G,K,L,AD Motors.

• Integral junction box provides NEMA 3 weather

protection.

• Integral spring return returns motor to normal position

when power is interrupted.

• Motor and circuitry operate from 24 Vac. Models

available with factory installed transformer, or a field

added internal transformer.

• Quick-connect terminals are standard—screw terminal

adapter is available.

• Adapter bracket for matching shaft height of older

motors is available.

• Motors have field adjustable stroke (90° to 160°).

• Die-cast aluminum housing.

• Integral auxiliary switches are available factory

mounted, or can be field added.

• Nominal timing standard of 30 seconds (90° stroke),

and 60 seconds (160° stroke). Other timings available.

• Spring return motors can operate valve linkages from

power end or auxiliary end shafts for normally closed

or normally open valve applications.

• All models have dual shafts (slotted and tapped on

both ends).

• All models have auxiliary switch cams.

• Fixed torque throughout the entire voltage range.

• Motors are designed for either normally open or

normally closed valves and dampers.

• Series 62 models include electrically isolated feedback

potentiometer that provides shaft position indication.

• Series 62 TRADELINE models have linear feedback,

configurable for slaving Series 90 Motors.

Contents

Application ........................................................................ 1

Features ........................................................................... 1

Specifications ................................................................... 2

Ordering Information ........................................................ 2

Installation ........................................................................ 5

Settings and Adjustments ................................................. 10

Operation .......................................................................... 13

Checkout .......................................................................... 13

Replacement .................................................................... 13

Summary of content (16 pages)

PAGE 1
Series 61 and Series 62 Modutrol IV™ Motors PRODUCT DATA FEATURES APPLICATION The Series 61 and Series 62 Modutrol IV™ Motors are three-wire spring return and non-spring return floating control motors. Use these motors with controllers that provide a switched spdt or floating output to operate dampers or valves.
PAGE 2
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS SPECIFICATIONS Modutrol IV Order Number Guide: See Table 1. Models: TRADELINE models are selected and packaged to provide ease of stocking, ease of handling and maximum replacement value. TRADELINE model specifications are the same as those of standard models unless specified otherwise. Dimensions: See Fig. 2. Feedback See Table 2. Electrical Ratings: See Table 3. Table 1. Modutrol IV Series 2 Version Order Number Guide.
PAGE 3
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS ASYMMETRICAL MOTORS VERTICAL REFERENCE 10 SYMMETRICAL MOTORS VERTICAL REFERENCE FULLY CLOSED 10 VERTICAL REFERENCE VERTICAL REFERENCE FULLY CLOSED 10 45 90 FULLY CLOSED FULLY CLOSED 160 160 90 FULLY OPEN FULLY OPEN FULLY OPEN 90 DEGREE STROKE 160 DEGREE STROKE 90 DEGREE STROKE FULLY OPEN 160 DEGREE STROKE NON-SPRING RETURN MOTORS SPRING RETURN MOTORS AND NON-SPRING RETURN MOTORS M31079 Fig. 1. Stroke Table 4. Auxiliary Switch Ratings.
PAGE 4
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS TOP VIEW TOP VIEW OF BRACKET 4-7/8 (124) 4-1/4 (107) 5-1/2 (140) 4-5/8 (116) 2-5/16 (58) 5-13/16 (148) 11/16 (17) POWER END 13/16 (20) 1/4 (7) 2 3 4-1/16 (103) 13/16 (20) 1/4 (7) 4-7/8 (124) 1-1/2 (37) 4-1/16 (103) 5-9/16 (141) 1-1/2 (37) JUNCTION BOX 3/4 (19) MOTOR AUXILARY END POWER END 6-7/16 (164) 5-3/8 (137) 2-9/16 (66) SPRING RETURN MODEL SHOWN 1 FOR 60 LB-IN. SPRING RETURN MODELS 8-3/4 (222).
PAGE 5
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS Feedback Potentiometer (Series 62 Models Only): TRADELINE Models (Can be shunted for slaving a Series 90 Motor). CAUTION Approvals: Underwriters Laboratories Inc. Listed: File No. E4436, Guide No. XAPX. For USA and Canada. U.S. Patents: pending Accessories: 220736A Internal Auxiliary Switch Kit; one switch, can be fieldinstalled. 220736B Internal Auxiliary Switch Kit; two switches, can be field-installed.
PAGE 6
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS — Sufficient damper linkage to reach the motor shaft. • All valve linkages except the Q5001. NOTE: When the bracket is not used in a replacement application, the damper linkage requires adjustment for the new shaft position. For valve linkage applications (other than the Q5001): 1. Mount the bracket to the linkage. 2. Position the motor on the bracket to align the motor shaft with the linkage. 3. Attach the motor to the bracket with the four bolts provided.
PAGE 7
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS Wiring JUNCTION BOX POWER END OF MOTOR CAUTION Electrical Shock or Equipment Damage Hazard. Can shock individuals or short equipment circuitry. Disconnect all power supplies before installation. Motors with auxiliary switches can have more than one disconnect. MOTOR Q5001 VALVE LINKAGE IMPORTANT All wiring must agree with applicable codes, ordinances and regulations. 1. VALVE 1/4-20 UNC 1 in. LONG MOUNTING BOLTS 2. 3. 4. M18994 5. Fig. 4.
PAGE 8
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS SERIES 61 MOTOR SERIES 60 CONTROLLER R R T2 B R G Y T 2 2 Y B T G 2 1 4 3 R L2 W Q181A 160 STROKE SERIES 62 MOTOR 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 TRANSFORMER MAY BE INTERNAL OR EXTERNAL TO MOTOR. M17095B 2 CONNECTION REQUIRED ONLY FOR SPRING RETURN MOTORS. Fig. 6. Series 61 motor wiring. M17098A Fig. 8.
PAGE 9
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS The motors in the application need to be all symmetrical or all asymmetrical. The M62 motor needs to be a "-S" slaving model, as listed in Table 6. In order to get the correct response the Series 62 needs the appropriate shunt resistor from Table 6. The motors' potentiometer settings are given in the configuration table (Table 7) below.
PAGE 10
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS Table 8. Resistor Table 1 Number of Slaves in Parallel Table 9. Resistor Table 2 Resistor Value Number of Slaves in Parallel Resistor Value 1 NONE 1 NONE 2 3500 Ohms 2 5000 Ohms 3 2000 Ohms 3 2400 Ohms 4 1300 Ohms 4 1700 Ohms 5 1000 Ohms 5 1400 Ohms 6 800 Ohms 6 1200 Ohms NOTE: Vibration does not affect Modutrol IV Motor performance (as it did in earlier Modutrol Motors).
PAGE 11
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS Feedback Potentiometer Configuration (Series 62 TRADELINE® Motors Only) Select and install a shunt resistors to obtain the appropriate feedback characteristic for your application. See the Specifications section for details on feedback resistance without a shunt resistor. • Linear feedback provides linear indication of shaft position with no shunt resistor. • Slaving a Series 90 Motor requires full-stroke feedback resistance of 142 ohms.
PAGE 12
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS MOVE SCREWDRIVER AT TOP ONLY TO ADJUST CAM. NOTE: CAMS ARE OFFSET VERTICALLY TO PROVIDE BETTER VIEW OF BACK CAM. 1/8 INCH STRAIGHT-BLADE SCREWDRIVER SLOW RISE PORTION (APPROX. 10 DIFF.) RIGHT/INNER AUXILIARY SWITCH INNER AUXILIARY CAM (BLUE) FAST RISE PORTION (APPROX. 1 DIFF.) LEFT/OUTER AUXILIARY SWITCH FAST RISE PORTION (APPROX. 1 DIFF.) MOTOR OPEN OUTER AUXILIARY CAM (RED) SLOW RISE PORTION (APPROX. 10 DIFF.
PAGE 13
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS OPERATION REPLACEMENT Use Series 61 and 62 Modutrol IV Motors for standard Series 60 operation (drive open, hold, drive closed). Series 62 motors can also be used with the feedback potentiometer as an input to the controller. Damper Application See Table 10 for details on motor response to controller signals. 1. 2. 3. NOTE: Reverse the wires at either the motor or controller.
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SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS 63-2629—06 14
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SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS 15 63-2629—06
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SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS Automation and Control Solutions Honeywell International Inc. Honeywell Limited-Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55422 Toronto, Ontario M1V 4Z9 customer.honeywell.com ® U.S. Registered Trademark © 2009 Honeywell International Inc. 63-2629—06 E.K. Rev.