User Guide

ManualsBrandsHoneywell ManualsDampers120V Non-Spring Return Foot Mounted Actuator, 75 lb-in. Torque Non-Linear Feedback (Slaving Applications Only)

PRODUCT DATA

63-2188-4

® U.S. Registered Trademark

Series 61 and Series 62

Modutrol IV™ Motors

APPLICATION

The Series 61 and Series 62 Modutrol IV™ Motors are

three-wire spring return and non-spring return floating control

motors. Use these motors with controllers that provide a

switched spdt or floating output to operate dampers or valves.

The Series 62 motors also have an internal electrically

isolated feedback potentiometer that provides indication of

the motor shaft position and can be used for slaving Series 90

Motors or rebalancing an external control circuit.

FEATURES

• Directly replaces M644, M944B,E,G,H,J,K,R,S and

M945B,C,G,K,L,AD Motors.

• Oil-immersed motor and gear train for reliable

performance and long life.

• Junction box provides NEMA 3 weather protection.

• Motor and circuitry operate from 24 Vac. Models

available with factory-installed transformer, or a

field-added internal transformer.

• Quick-connect terminals standard screw terminal

adapter available.

• Adapter bracket for matching shaft height of older

motors standard with replacement motors.

• Field-adjustable stroke (90° to 160°) models available.

• Nominal standard timing of 30 seconds for 90° stroke

and 60 seconds for 160° stroke. Other timings available.

• Die-cast aluminum housing.

• Integral auxiliary switches available factory mounted,

or can be field added to TRADELINE® models.

• Integral spring returns motor shaft to normal position

(fully open or fully closed, depending on model) upon

power interruption.

• Series 62 models include electrically isolated feedback

potentiometer that provides shaft position indication.

• Series 62 TRADELINE models have linear feedback,

configurable for slaving Series 90 Motors.

• Spring return motors can operate valve linkages from

power end or auxiliary end shafts for normally closed

or normally open valve applications.

Contents

Application ........................................................................ 1

Features ........................................................................... 1

Specifications ................................................................... 2

Ordering Information ........................................................ 2

Installation ........................................................................ 5

Settings and Adjustments ................................................. 8

Operation .......................................................................... 12

Checkout .......................................................................... 12

Replacement .................................................................... 12

Summary of content (12 pages)

PAGE 1
Series 61 and Series 62 Modutrol IV™ Motors PRODUCT DATA FEATURES • Directly replaces M644, M944B,E,G,H,J,K,R,S and M945B,C,G,K,L,AD Motors. • Oil-immersed motor and gear train for reliable performance and long life. • Junction box provides NEMA 3 weather protection. • Motor and circuitry operate from 24 Vac. Models available with factory-installed transformer, or a field-added internal transformer. • Quick-connect terminals standard screw terminal adapter available.
PAGE 2
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS SPECIFICATIONS Models: TRADELINE models are selected and packaged to provide ease of stocking, ease of handling and maximum replacement value. TRADELINE model specifications are the same as those of standard models unless specified otherwise. TRADELINE models have auxiliary switch cams. NOTE: Auxiliary switches can only be added to motors that include auxiliary switch cams. (These cams cannot be field-added.) Modutrol IV Order Number Guide: See Table 1.
PAGE 3
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS TOP VIEW TOP VIEW OF BRACKET 4-7/8 (124) 4-1/4 (107) 4-5/8 (116) 5-1/2 (140) 2-5/16 (58) 5-13/16 (148) 11/16 (17) 1/4 (7) 4 5 POWER END 13/16 (20) 3 4-1/16 (103) 1/4 (7) 1-1/2 (37) 4-7/8 (124) 4-1/16 (103) 5-9/16 (141) 4-1/16 (103) 1-1/2 (37) WIRING BOX 3/4 (19) MOTOR 1 AUXILARY END POWER END 6-7/16 (164) 5-3/8 (137) 2-9/16 (66) 9/16 (15) 2 3/4 (19) ADAPTER BRACKET SPRING RETURN MODEL SHOWN 1 SOME MODELS DO NOT HAVE AN AUXILIARY SHAFT.
PAGE 4
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS 198162JA Internal Transformer; 24 Vac 50/60 Hz primary, 24 Vac secondary (for electrical isolation). 220736A Internal Auxiliary Switch Kit; one switch, can be field-installed on TRADELINE models. 220736B Internal Auxiliary Switch Kit; two switches, can be field-installed on TRADELINE models. 220741A Screw Terminal Adapter converts the standard quick-connect terminals to screw terminals.
PAGE 5
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS INSTALLATION When Installing this Product... 1. 2. 3. 4. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application. Installer must be a trained, experienced service technician. After installation is complete, check out product operation as provided in these instructions.
PAGE 6
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS STANDARD BOLTS (4) BOLTS PROVIDED (4) 1 WIRING BOX MOTOR PO WE R END ADAPTER BRACKET PO WE RE ND PO WE RE ND EQUIPMENT BASE 1 #12 OR 1/4" ZINC PLATED MACHINE SCREWS OR BOLTS M452E NON-SPRING RETURN SPRING RETURN Fig. 3. Mounting the motor with an adapter bracket. For valve linkage applications (other than the Q5001): 1. Mount the bracket to the linkage. 2. Position the motor on the bracket to align the motor shaft with the linkage. 3.
PAGE 7
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS WIRING BOX POWER END OF MOTOR MOTOR Q5001 VALVE LINKAGE 1/4-20 UNC 1 in. LONG MOUNTING BOLTS VALVE M17092 Fig. 4. Mounting the motor on a Q5001 Valve Linkage. Wiring ADJUSTABLE STROKE POTENTIOMETER CAUTION Electrical Shock or Equipment Damage Hazard. Can shock individuals or short equipment circuitry. Disconnect all power supplies before installation. Motors with auxiliary switches can have more than one disconnect. Y 2 T 1 R 1. 2. 3. 4. 5.
PAGE 8
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS R R W B NOTE: Vibration does not affect Modutrol IV Motor performance (as it did in earlier Modutrol Motors). When replacing a motor that was connected to an R927C or R9107A Relay, Honeywell recommends performing a retrofit to remove the relay and the old motor. Replace both with one Series 90 Modutrol IV motor (that is, do not replace the relay).
PAGE 9
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS Setting Stroke at 90° or 160° 1. 2. 3. 3. Adjust the trim potentiometer: a. For 160° stroke, turn fully clockwise. b. For 90° stroke, turn fully counterclockwise. Drive the motor to the mid-position as follows: a.
PAGE 10
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS Table 5. Shunt Resistor Selections. Linear Stroke Feedback 90° None Green (174 ohms) Purple (274 ohms) 160° None White (143 ohms) a INNER STROKE ADJUST CAM Red (187 ohms) Note that the W902 Control is obsolete, replaced by the W964F, which does not require a feedback signal. 1 OUTER STROKE 2 ADJUST CAM 3 4 R AUXILIARY SWITCH CAMS POWER END OF MOTOR Slaving Series 90 Motor W902 Controla 1 2 G Y MOVE SCREWDRIVER AT TOP ONLY TO ADJUST CAM.
PAGE 11
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS Auxiliary Switch Adjustment 4. IMPORTANT When adjusting the auxiliary switch cams use the following procedure: 1.Insert 1/8 in. screwdriver blade into a slot on cam and move the screwdriver top as far as possible in the required direction. See Fig. 12. 2.Repeat step 1 in successive cam slots until the cam is in the required position. 5. Use the following procedure to obtain the desired auxiliary switch settings: 1.
PAGE 12
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS OPERATION REPLACEMENT Use Series 61 and Series 62 Modutrol IV Motors for standard Series 60 operation (drive open, hold, drive closed). Series 62 motors can also be used with the feedback potentiometer as an input to the controller. Damper Application See Table 6 for details on motor response to controller signals. 1. 2. 3. NOTE: Reverse the wires at either the motor or controller. To reverse the rotation direction of a non-spring return motor: 1.