Install Instructions

RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D 7800 SERIES RELAY MODULES
66-1090—06 6
Table 1. Recommended Wire Sizes and Part Numbers.
a
The KDM, Data ControlBus™ Module (for remote mounting or communications) or Communication Interface ControlBus™
Module must be wired in daisy chain configuration, 1(a)-1(a), 2(b)-2(b), 3(c)-3(c). The order of interconnection of all the
devices listed above is not important. Be aware that modules on the closest and farthest end of the daisy chain configuration
string require a 120 ohm (1/4 watt minimum) resistor termination across terminals 1 and 2 of the electrical connectors for con-
nections over 100 feet (31 meters).
Table 2. Recommended Grounding Practices.
7. Recommended wire routing of leadwires:
a. Do not run high voltage ignition transformer wires
in the same conduit with the flame detector, Data
ControlBus Module™, or Remote Reset Module
wiring.
b. Do not route flame detector, Data ControlBus™
Module, or Remote Reset Module leadwires in
conduit with line voltage circuits.
c. Enclose flame detector leadwires without armor
cable in metal cable or conduit.
d. Follow directions in flame detector, Data
ControlBus™ Module, or Remote Reset Module
Instructions.
8. The KDM is powered from a low voltage, energy limited
source. It can be mounted outside of a control panel if it
is protected from mechanical damage.
NOTE: A 13 Vdc power supply must be used any time more
than one KDM is used.
9. Maximum wire lengths:
a. RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D
leadwires: The maximum leadwire length is 300 feet
to terminal inputs (Control, Running/Lockout
Interlock).
b. Flame Detector leadwires: The maximum flame
sensor leadwire length is limited by the flame signal
strength.
c. Remote Reset leadwires: The maximum length of
wire is 1000 feet (305 meters) to a Remote Reset
pushbutton.
d. Data ControlBus Module™: The maximum Data
ControlBus™ Module cable length depends on the
number of system modules connected, the noise
conditions and the cable used. The maximum length
of all Data ControlBus™ Module interconnecting
wire is 4000 feet (1219 meters).
10. Be sure loads do not exceed the terminal ratings. Refer
to the label on the RM7895A,B,C,D/EC7895A,C;
RM7896A,B,C,D or to the terminal ratings in Table 3.
Final Wiring Check
1. Check the power supply circuit. The voltage and
frequency tolerance must match those of the
RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D. A
separate power supply circuit can be required for the
RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D. Add
the required disconnect means and overload protection.
2. Check all wiring circuits and complete Static Checkout
in Table 6 before installing the RM7895A,B,C,D/
EC7895A,C; RM7896A,B,C,D on the subbase.
3. Install all electrical connectors.
4. Restore power to the panel.
Application Recommended Wire Size Recommended Part Numbers
Line voltage terminals. 14, 16 or 18 AWG copper conductor, 600 volt insulation,
moisture-resistant wire.
TTW60C, THW75C, THHN90C.
Keyboard Display Module 22 AWG two-wire twisted pair with ground, or five-wire. Belden 8723 shielded cable or equivalent.
Data ControlBus™ Module
a
22 AWG two-wire twisted pair with ground, or five-wire. Belden 8723 shielded cable or equivalent.
Remote Reset Module 22 AWG two-wire twisted pair, insulated for low voltage. —
Communications Interface
ControlBus™ Module
a
22 AWG two-wire twisted pair with ground. Belden 8723 shielded cable or equivalent.
13 Vdc full-wave rectified
transformer power input.
18 AWG wire insulated for voltages and temperatures
for given application.
TTW60C, THW75C, THHN90C.
Ground Type Recommended Practice
Earth ground (subbase and relay
module).
1. Use to provide a connection between the subbase and the control panel of the
equipment. Earth ground must be capable of conducting enough current to blow the
20A fuse (or breaker) in the event of an internal short circuit.
2. Use wide straps or brackets to provide minimum length, maximum surface area
ground conductors. If a leadwire is required, use 14 AWG copper wire.
3. Make sure that mechanically tightened joints along the ground path are free of
nonconductive coatings and protected against corrosion on mating surfaces.
Signal ground (Keyboard Display
Module, Data ControlBus™ Module,
Communications Interface
ControlBus™ Module.
Use the shield of the signal wire to ground the device to the signal ground terminal 3(c) of
each device. Connect the shield at both ends of the daisy chain to earth ground.