Install Instructions

ManualsBrandsHoneywell Manuals3-Way 18 inch Lead Zone Valves1/2" Sweat Connection 3 Way Zone Valve, port A normally closed, w/2.5 CV BYPASS PORT (24v)

Table Of Contents

INSTALLATION INSTRUCTIONS

Place Bar Code Here

95-6983-11

V4043, V4044 Valves;

V8043, V8044 Zone Valves

APPLICATION

These valves consist of an actuator motor and valve

assembly for controlling the flow of hot and/or cold water.

The V4043 and V8043 provide two-position, straight-

through control of supply water. The V4044 and V8044

provide two-position, diverting control of supply water.

The valves are designed for use with fan coil and other

units requiring quiet, compact water valves. The V8043E

and F also control supply water for baseboard radiators

and convectors. The V4043E and V8043J provide

straight-through control of steam only. Models are

available with 125 or 300 psi operating pressure.

INSTALLATION

When Installing this Product...

1. Read these instructions carefully. Failure to follow

them could damage the product or cause a hazard-

ous condition.

2. Check the ratings given in the instructions and on

the product to make sure the product is suitable for

your application.

3. Installer must be a trained, experienced service

technician.

4. After installation is complete, check out product

operation as provided in these instructions

CAUTION

1. Disconnect power supply before connecting

wiring to prevent electrical shock of equip-

ment damage.

2. Normally it is not necessary to remove the

powerhead from the valve body during instal-

lation. If the valve must be disassembled, be

certain that it is reassembled with the water

flow in the direction of the arrow. Reversal of

the powerhead will result in damage to the

gear train.

3. On 24V systems, never jumper the valve coil

terminals even temporarily. This may burn

out the heat anticipator in the thermostat.

IMPORTANT

Use this valve in hydronic heating systems

which do not contain dissolved oxygen in the

system water. The dissolved oxygen, which is

found in systems that have a frequent source of

makeup water, causes the rubber plug inside

the valve to deteriorate and eventually fail.

LOCATION

Install the valve in an area with adequate clearance to:

— Move the manual opening lever on the side of the

powerhead.

— Remove the powerhead cover.

— Wire the powerhead.

— Replace the powerhead motor.

The valve location should be in an area where the

temperature does not exceed the maximum valve

operating temperature as shown in Fig. 1. The maximum

valve operating temperature depends on the maximum

ambient temperature at the valve location and the

maximum fluid temperature. Using the graph in Fig. 1,

the maximum valve operating temperature can be found

as follows:

1. Measure ambient temperature at valve and locate

this temperature on the ambient temperature scale

on the graph.

2. Draw a line from this ambient temperature, parallel

with the fluid temperature scale, to the maximum

fluid temperature line.

3. Draw a line from this point down to the fluid temp-

erature scale to find maximum operating tempera-

ture. (Note the example, shown by the dashed line

in Fig. 1).

Summary of content (12 pages)

PAGE 1
V4043, V4044 Valves; V8043, V8044 Zone Valves INSTALLATION INSTRUCTIONS APPLICATION flow in the direction of the arrow. Reversal of the powerhead will result in damage to the gear train. On 24V systems, never jumper the valve coil terminals even temporarily. This may burn out the heat anticipator in the thermostat. These valves consist of an actuator motor and valve assembly for controlling the flow of hot and/or cold water.
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V4043, V4044 VALVES; V8043, V8044 ZONE VALVES MAXIMUM AMBIENT TEMPERATURE LINE 210 (99) 200 (93) 190 (88) 180 (82) MAXIMUM FLUID TEMPERATURE LINE AMBIENT TEMPERATURE 170 (77) 160 (71) 150 (66) EXAMPLE: 150°F (66°C) IS THE AMBIENT TEMPERATURE AT THE VALVE, 235F (113C) IS MAXIMUM FLUID TEMPERATURE.
PAGE 3
V4043, V4044 VALVES; V8043, V8044 ZONE VALVES 3. 4. IMPORTANT: Take care not to burn the plastic portion of the composite adapter plate when soldering. Sweat the joints, keeping the outer surface free from solder. DO NOT use silver solder because of the high melting temperature required. 1. Disconnect the power supply before connecting the wiring to prevent electrical shock or equipment damage. 2. Disconnect the leadwires to the powerhead at the terminal block or conduit connection.
PAGE 4
V4043, V4044 VALVES; V8043, V8044 ZONE VALVES HEX-NUT SCREW WITH DOMED HEADS (2) HEX-NUT SCREWS WITH RECESSED THREADS AND SHOULDER SHANK (2) c. Secure the powerhead to the valve body with the two screws provided. d. If fitted, reconnect the conduit or cable. Reconnect the leadwires at the powerhead. e. Replace the powerhead cover. 7. Turn on power. SECURING SCREW (2) BRASS ADAPTER PLATE O RING 6 F 1036 V8043 Y /60 C 24V 50 60 CY P M @ .
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V4043, V4044 VALVES; V8043, V8044 ZONE VALVES B A COVER RETAINING SCREW 6 36 3F 10 V804 /60 CY 24V 50 60 CY P@ .32 AM DA CANA E IN MAD AUTO MAN OPEN MANUAL OPENING LEVER A B A B M10161 Fig. 7. Remove old powerhead cover from systems using new style valve bodies. 4. 5. Install the new powerhead (see Fig. 6): a. Place the manual opening lever (normally closed models only) on the new powerhead in the MAN. OPEN position. b.
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V4043, V4044 VALVES; V8043, V8044 ZONE VALVES T822 T822 T822 T822 L1 (HOT) L2 T822 L1 (HOT) L2 1 1 2 2 2 V8043A V8043A V8043A 2 2 2 V8043E V8043E V8043E 3 3 3 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 T822 CONNECT V8043A BLACK LEADWIRE TO THERMOSTAT. M10168 Fig. 10. T822 thermostat, V8043A valve hookup.
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V4043, V4044 VALVES; V8043, V8044 ZONE VALVES CONNECTIONS FOR V8043E (LEADWIRE MODEL) ZONE V8043E ZONE 2 ZONE 3 END SWITCH END SWITCH YELLOW YELLOW RED RED ZONE 1 END SWITCH RED TO CIRCULATOR CONTROL CIRCUIT B V8043F V8043F RED TH-TR TH TR TH-TR ZONE 4 END SWITCH V8043F TH TH-TR TR TH V8043F TH-TR TR TH TR B ZONE 1 R ZONE 4 ZONE 3 ZONE 2 B B B B B B B B R R R R W W W W BR BR BR BR YELLOW W YELLOW W775A PANEL BR INTEGRAL TRANSFORMER L1 (HOT) POWER SU
PAGE 8
V4043, V4044 VALVES; V8043, V8044 ZONE VALVES V8043F V8043F END SWITCH END SWITCH D 1 L1 (HOT) TO AUXILIARY CIRCUITS E C 1 L1 (HOT) L2 L2 TH-TR TH B TR A F TO TERMINALS T, T ON BURNER RELAY E A TH-TR TH C TR D B THERMOSTAT THERMOSTAT V8043F V8043F END SWITCH END SWITCH L1 (HOT) 1 D 1 E C L1 (HOT) TO AUXILIARY CIRCUITS L2 B TH-TR TH L2 TH-TR TH TR A F TO TERMINALS T, T ON BURNER RELAY E A TR D C B THERMOSTAT 1 THERMOSTAT 1 POWER SUPPLY.
PAGE 9
V4043, V4044 VALVES; V8043, V8044 ZONE VALVES V8043F V8043F END SWITCH F 1 L1 (HOT) E A L2 B TH-TR TH END SWITCH TO TERMINALS T, T ON BURNER RELAY 2 1 TR C TO AUXILIARY CIRCUITS L1 (HOT) L2 F 1 E A L2 B TH-TR TH THERMOSTAT TO TERMINALS T, T ON BURNER RELAY END SWITCH 2 TR 1 D C THERMOSTAT 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M5966 Fig. 25. Wiring a Honeywell V8043F to a Flair System (2 options).
PAGE 10
V4043, V4044 VALVES; V8043, V8044 ZONE VALVES OPERATION AND CHECKOUT Checkout CAUTION On 24 V systems, never jumper the valve coil terminals even temporarily. This may burn out the heat anticipator in the thermostat. NORMALLY CLOSED MODELS With the manual opener set to AUTO and the powerhead energized, the valve is opened as shown in Fig. 30A. When the powerhead is de-energized, a spring-return mechanism drives the valve to the closed position as shown in Fig. 30B.
PAGE 11
V4043, V4044 VALVES; V8043, V8044 ZONE VALVES 11 95-6983—11
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V4043, V4044 VALVES; V8043, V8044 ZONE VALVES Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North Golden Valley, MN 55422 customer.honeywell.com ® U.S. Registered Trademark © 2010 Honeywell International Inc. 95-6983—11 T.D. Rev. 09-10 Printed in U.S.A.