Honeywell VP527A Pneumatic Water Valve SERVICE DATA APPLICATION The VP527A provides proportional control of hot and/or chilled water flow in unit air conditioners and fan coil units. SPECIFICATIONS Operating Ranges: 2 to 5 psi (15 to 35 kPa) 3 to 10 psi (20 to 70 kPa) 8 to 11 psi (55 to 75 kPa) (obsolete) Maximum Safe Air Pressure: 30 psi (205 kPa) Maximum Body Pressure: 250 psi (1720 kPa) Controlled Medium Temperature: 35 to 250F (2 to 121C) Close-Off Rating: See Figure 1.
VF’527A PNEUMATIC WATER VALVE zrr, sjg 22 UILC k? E Q E?;i: O';- &5 7-O rnc3 5(35) 10 (70)- 11 (76) 6(41) 11 (76)- 12 (83) 7(48) 12 (83)- 13(90) 8(55) 13 (90)- 14 (97) 9(62) 14 (97)- 15 (103) IO (70) 15 (103)- 11 (76) 12 (83) CLOSE-OFF RATINGS - PSI (kPa) Fig. 1. Close-Off Ratings vs. Control Air Pressure. Operation Figure 2 shows typical VP527A operation. An increase in control air pressure moves the valve stem toward the closed position, decreasing flow through the valve.
VP527A PNEUMATIC WATER VALVE MAINTENANCE 0 Adjust the thermostat slowly. Verify that valve operation occurs within ?l psi of the rated spring range of the valve. @ Verify that valve and the gage operate smoothly. If the gage needle jumps, the valve stem is sticking. General Recommended Tools Heating Application Operation 1. Pressure bulb assembly consisting of: - Pressure bulb, CCT852 - Tubing CCT853, latex (1 l/32 O.D. x 5/32 I.D.) 2.
VP527A PNEUMATIC WATER VALVE TROUBLESHOOTING Use the Troubleshooting Flowchart (Fig. 3) to locate problems with the valve. START - NO r-l 1 CHECK T’STAT PER APPROPRIATE SERVICE DATA REPLACE DIAPHRAGM OR TOP ASSEMBLY 1 OUTLET PORTS 1 USE REBUILD dKITOR , REPLACE DISC - USE REBUILD KITOR REPLACE DISC YES Fig. 3. Troubleshooting.
REPAIR Slide cup to disengage. Remove cup and actuator spring. Unscrew and remove base from bonnet. Remove packing gland from bonnet. Remove and discard the packing, spacers, and spring. Use cleaning solvent to clean grease from packing nut, stem, and bonnet assembly. Inspect stem for scored or bent condition. If necessary, replace stem (see STEM AND DISK REPLACEMENT). Use the lubricant supplied in the repack kit when reassembling the spring, packing, spacers, and packing gland.
VP527A PNEUMATIC WATER VALVE etnent Drain system water to level of valve. Remove air pressure from actuator. Remove retainer from cover. Turn top assembly counterclockwise and lift off. Slide cup to disengage. Remove cup and actuator spring. Unscrew and remove bonnet. Clean stem, then inspect for scores or burrs which could damage packing when stem is pulled through packing. If stem is damaged replace stem and packing. Remove the stem and disk assembly.
VP527A PNEUMATIC WATER VALVE PARTS AND ACCESSORIES Parts See Figures 4, 5, and 6 for exploded view diagrams. r e CCT159OBT BARBED MPT ADAPTER (l/4 IN. X l/8 IN, MPT) SPACER (ON OLDER VALES) NOT INCLUDED IN KIT - COVER - \I 400 1046-004 ___ccp/ RETAINER (REPL.ACE WITH 6-32 X l/4 IN.
VP527A PNEUMATIC WATER VALVE 14001046-004 RETAINER (REPLACE WITH 6-32 X 114 IN. SCREW) DIAPHRAGM* THESE PARTS AVAILABLE ASSEMBLED AS REBUILD KITS: 14003475-001 - CVs 0.4 & 0.63 14003476-001 - CVs 1 .O &I 1.
VP527A PNEUMATIC WATER VALVE r STEMANDDISCHOLDERASSEMBLY 14001307-002 F0RVP527A1000,1018,1042, 1059, 6 1083,1091,1125,1133,1166,1174,1208,121 316324A-ALLOTHER MODELS 1 cv 1.0 1 cv 0.4 AND 0.63 AND 1.6 STEM AND DISK ASSEMBLY: 14002560-002 - CV 0.63 14002560-003 - CV 1 .O 14002560-004 - CV 1.6 cv 0.4 14001235-001 FORVP527A1000,i018,1042, 1059, 6 1083,1091,1125,1133,1166,1174,1208,121 1 AND 0.63 316336-ALLOTHERMODELS 1 ;;;*1"A 0.63 14002560-001 - CV 0.
Honeywell Home and Building Control Honeywell Inc. Honeywell Plaza P.O. Box 524 Minneapolis, MN 55408-0524 755555 Rev.