user manual

iii
Table of Contents
1. INTRODUCTION .....................................................................................................................................1
2. PRINCIPLES OF OPERATION ..................................................................................................................1
2.1 Reagent Head Assembly ........................................................................................................2
2.2 Control Assembly....................................................................................................................2
2.3 Gear Ratio Assembly ..............................................................................................................2
3. EQUIPMENT INSPECTION .......................................................................................................................3
4. STORAGE ……………………………………………………………………………………………………...3
5. INSTALLATION ......................................................................................................................................3
5.1 Location....................................................................................................................................3
5.2 Piping System ..........................................................................................................................4
5.3 Suction Pressure Requirements............................................................................................5
5.4 Discharge Pressure Requirements........................................................................................5
6. EQUIPMENT STARTUP ...........................................................................................................................6
6.1 Fastener Inspection.................................................................................................................6
6.2 Output Adjustment ..................................................................................................................6
6.3 Priming the Reagent Head......................................................................................................7
6.4 Calibration ................................................................................................................................8
7. MAINTENANCE......................................................................................................................................9
7.1 Lubrication ...............................................................................................................................9
7.2 Wet End Removal, Inspection, & Reinstallation...................................................................10
7.3 Check Valves ...........................................................................................................................12
7.4 Motor Removal & Reinstallation ............................................................................................16
7.5 Gearset Removal .....................................................................................................................16
7.6 Gearset Replacement..............................................................................................................18
8. REPLACEMENT PARTS ..........................................................................................................................19
8.1 KOPkit Program.......................................................................................................................19
8.2 Ordering KOPkits or Parts......................................................................................................19