User Manual

SmartStack
Modular I/O
Expandable, Stackable I/O System for OCS
U
nlike conventional PLC I/O, SmartStack
I
/O is not a rack-based design. SmartStack
I/O modules are snapped onto the Operator Control Station (OCS) or an off-mounted
base, and then stacked onto each other. They utilize a very small amount of panel
space for the number of I/O provided. SmartStack modules are encased in metal or
p
lastic housings and meet stringent noise, vibration, and shock standards. A maximum
of 4 modules can be stacked directly onto many OCS, and another 20 modules can be
added by using the fiber optic FOX I/O System. Several OCS models can have 20 or
more SmartStack modules using the FOX I/O System.
There are over 50 SmartStack I/O modules available.They include a variety of mixed
I/O modules offering a combination of inputs and outputs, digital and analog, and
specialty modules: High Speed Counter (1 MHz), Stepper Indexer, ASCII BASIC, and
AC Power Monitoring modules.You can select from a full complement of temperature
input modules (Thermocouple, RTD,Thermistor), and SmartStack communication
options include Ethernet TCP/IP, DeviceNet
Master and Slave, PROFIBUS
Master and Slave and CANopen Master.
Custom I/O configurations and modules are available at an added cost.
Many Ways to Expand
You have several ways to expand the number of SmartStack modules. Connecting a miniRCS via the CsCAN
port adds
one more SmartStack module; networking an RCS (Remote Control Station) controller allows you to add up to 4 more
SmartStack modules. If you use a FOX100 I/O Fiber Optic Expansion Module and the FOX I/O System, you can have up to
23 SmartStack modules (3 modules and the FOX100 mounted on the OCS plus 20 modules with the FOX I/O System).
When using NX and Color-Touchscreen OCS models, you may connect 5 bases and have up to 20 SmartStack modules.
Here is a summary of expansion options:
OCS Models Max No. of SmartStack Modules
NX, RCS, OCS110, OCS210, and OCS250 4
NX, OCS110, OCS210, or OCS250
plus RCS connected to CsCAN network 4 per OCS plus 4 per RCS
NX and Color-Touchscreen OCS using FOX I/O System 20 to 23
OCS110,
OCS210, OCS250, RCS116 or RCS250 with
FOX100 Expansion Module and FOX I/O System 23
OCS
Smar
tStack I/O
Selection Guide
SmartStack I/O modules are available with metal or plastic housings. Contact your local Horner sales associate or the
factor
y to learn which OCS models suppor
t SmartStack modules in plastic housings.
Metal Plastic SmartStack Specialty Modules
HE800ACM200 HE-ACM200 AC Power-line Monitor. Supports connection to three CTs (5A) and three PTs (120Vac).
Provides a variety of Power data to the OCS/RCS.
HE800ASC100
HE-ASC100
ASCII B
ASIC copr
ocessor module. Module features 1 RS-232 and 1 RS-232/RS-485 port.
64K pr
ogram/data memor
y
.
F
eatur
es an interpr
eted BASIC. Module may be used for datalogging,
complex serial communications.
HE800STP100 HE-STP100 Stepper Indexer. Module generates trapezoidal motion profiles. For use with Stepper Motor Drives
compatible with 5V/TTL/Line Driver inputs. Supports step frequencies up to 245KHz. Supports
optional encoder f
eedback. Capable of Relative, Absolute, and Registration (Index) moves.
HE800HSC600 HE-HSC600 High Speed Counter/PWM. Module features 8 Digital Inputs (0/5/12/24vdc, poslogic) and 8 Digital
Outputs (5-30vdc, neg logic). 1 or 2 inputs may be used as High Speed Counters, and 1 or 2 outputs
ma
y be used as PWM Outputs.
Max Fr
eq 1 MHz.
HE800HSC601
HE-HSC601 High Speed Counter/PWM. Module features 8 Digital Inputs (0/5/12/24vdc, poslogic) and 8 Digital
Outputs (5-30vdc
,
pos logic).
1 or 2 inputs may be used as High Speed Counters, and 1 or 2 outputs
may be used as PWM Outputs. Max Freq 1 MHz.
Metal Plastic SmartStack Communication Modules
HE800ETN200 Not Available Ethernet Interface Module. Support 100baseT,TCP/IP with Ethernet Global Data Protocol.
HE800DNT450 HE-DNT450 DeviceNet Master Module*
HE800DNT650
HE-DNT650
Enhanced De
viceNet Master Modul
e
*
HE800PBS600 HE-PBS600 PROFIBUS-DP Slave Module*
HE800PBM650
HE-PBM650 PROFIBUS-DP Master Module*
HE800COM650
HE-COM650
C
ANopen Master Module*
*Configurable using Cscape
software
Compact
Rugged
Modular and
Expandable

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