Instruction Manual Self-Contained Crescent Cuber Models KM-80BAJ KM-115BAJ KM-160BAJ, BWJ hoshizakiamerica.
WARNING 2QO\ TXDOL¿HG VHUYLFH WHFKQLFLDQV VKRXOG LQVWDOO DQG VHUYLFH WKH DSSOLDQFH 7R REWDLQ WKH QDPH DQG SKRQH QXPEHU RI \RXU ORFDO +RVKL]DNL &HUWL¿HG 6HUYLFH 5HSUHVHQWDWLYH YLVLW ZZZ KRVKL]DNL FRP 1R LQVWDOODWLRQ RU VHUYLFH VKRXOG EH XQGHUWDNHQ XQWLO WKH WHFKQLFLDQ KDV WKRURXJKO\ UHDG WKLV ,QVWUXFWLRQ 0DQXDO /LNHZLVH WKH RZQHU PDQDJHU VKRXOG QRW SURFHHG WR RSHUDWH WKH DSSOLDQFH XQWLO WKH LQVWDOOHU KDV LQVWUXFWHG WKHP RQ LWV SURSHU RSHUDWLRQ )DLOXUH
IMPORTANT 7KLV PDQXDO VKRXOG EH UHDG FDUHIXOO\ EHIRUH WKH DSSOLDQFH LV LQVWDOOHG DQG RSHUDWHG 5HDG WKH ZDUQLQJV DQG JXLGHOLQHV FRQWDLQHG LQ WKLV PDQXDO FDUHIXOO\ DV WKH\ SURYLGH HVVHQWLDO LQIRUPDWLRQ IRU WKH FRQWLQXHG VDIH XVH DQG PDLQWHQDQFH RI WKH DSSOLDQFH 5HWDLQ WKLV PDQXDO IRU DQ\ IXUWKHU UHIHUHQFH WKDW PD\ EH QHFHVVDU\ CONTENTS PAGE ,PSRUWDQW 6DIHW\ ,QIRUPDWLRQ , 6SHFL¿FDWLRQV
Important Safety Information 7KURXJKRXW WKLV PDQXDO QRWLFHV DSSHDU WR EULQJ \RXU DWWHQWLRQ WR VLWXDWLRQV ZKLFK FRXOG UHVXOW LQ GHDWK VHULRXV LQMXU\ GDPDJH WR WKH DSSOLDQFH RU GDPDJH WR SURSHUW\ WARNING Indicates a hazardous situation which could result in death or serious injury. NOTICE Indicates a situation which could result in damage to the appliance or property. IMPORTANT Indicates important information about the installation, use, and care of the appliance.
WARNING, continued 7KH DSSOLDQFH LV QRW LQWHQGHG IRU XVH E\ SHUVRQV LQFOXGLQJ FKLOGUHQ ZLWK UHGXFHG SK\VLFDO VHQVRU\ RU PHQWDO FDSDELOLWLHV RU ODFN RI H[SHULHQFH DQG NQRZOHGJH XQOHVV WKH\ KDYH EHHQ JLYHQ VXSHUYLVLRQ RU LQVWUXFWLRQ FRQFHUQLQJ XVH RI WKH DSSOLDQFH E\ D SHUVRQ UHVSRQVLEOH IRU WKHLU VDIHW\ &KLOGUHQ VKRXOG EH SURSHUO\ VXSHUYLVHG DURXQG WKH DSSOLDQFH 'R QRW FOLPE VWDQG RU KDQJ RQ WKH DSSOLDQFH RU DSSOLDQFH GRRU RU DOORZ FKLOGUHQ RU DQLPDOV WR GR VR 6HULRXV LQMXU\ F
, 6SHFL¿FDWLRQV A. Electrical and Refrigerant Data 7KH QDPHSODWH SURYLGHV HOHFWULFDO DQG UHIULJHUDQW GDWD 7KH QDPHSODWH LV ORFDWHG RQ WKH XSSHU SDUW RI WKH OHIW VLGH SDQHO )RU FHUWL¿FDWLRQ PDUNV VHH WKH QDPHSODWH :H UHVHUYH WKH ULJKW WR PDNH FKDQJHV LQ VSHFL¿FDWLRQV DQG GHVLJQ ZLWKRXW SULRU QRWLFH Model Number KM-115BAJ KM-160BAJ KM-160BWJ $& 6XSSO\ 9ROWDJH $PSHUHV $036 +, 36, /2 36, D R] $036 +, 36, /2 36, D
B. Dimensions/Connections 1. KM-80BAJ 8QLW PP >LQFKHV@ NOTICE 7KH DSSOLDQFH UHTXLUHV QR FOHDUDQFH DW HLWKHU VLGH %XW DOORZ HQRXJK VSDFH DW UHDU IRU ZDWHU VXSSO\ DQG GUDLQ FRQQHFWLRQV DW OHDVW ´ FP FOHDUDQFH DW IURQW DQG DW OHDVW ´ PP FOHDUDQFH DW WRS IRU PDLQWHQDQFH
2. KM-115BAJ 8QLW PP >LQFKHV@ NOTICE 7KH DSSOLDQFH UHTXLUHV QR FOHDUDQFH DW HLWKHU VLGH %XW DOORZ HQRXJK VSDFH DW UHDU IRU ZDWHU VXSSO\ DQG GUDLQ FRQQHFWLRQV DW OHDVW ´ FP FOHDUDQFH DW IURQW DQG DW OHDVW ´ PP FOHDUDQFH DW WRS IRU PDLQWHQDQFH
3. KM-160BAJ 8QLW PP >LQFKHV@ NOTICE 7KH DSSOLDQFH UHTXLUHV QR FOHDUDQFH DW HLWKHU VLGH %XW DOORZ HQRXJK VSDFH DW UHDU IRU ZDWHU VXSSO\ DQG GUDLQ FRQQHFWLRQV DW OHDVW ´ FP FOHDUDQFH DW IURQW DQG DW OHDVW ´ PP FOHDUDQFH DW WRS IRU PDLQWHQDQFH
4. KM-160BWJ 8QLW PP >LQFKHV@ NOTICE 7KH DSSOLDQFH UHTXLUHV QR FOHDUDQFH DW HLWKHU VLGH %XW DOORZ HQRXJK VSDFH DW UHDU IRU ZDWHU VXSSO\ DQG GUDLQ FRQQHFWLRQV DW OHDVW ´ FP FOHDUDQFH DW IURQW DQG DW OHDVW ´ PP FOHDUDQFH DW WRS IRU PDLQWHQDQFH
II. Installation and Operating Instructions WARNING 7KH DSSOLDQFH PXVW EH LQVWDOOHG LQ DFFRUGDQFH ZLWK DSSOLFDEOH QDWLRQDO VWDWH DQG ORFDO FRGHV DQG UHJXODWLRQV )DLOXUH WR LQVWDOO RSHUDWH DQG PDLQWDLQ WKH DSSOLDQFH LQ DFFRUGDQFH ZLWK WKLV PDQXDO ZLOO DGYHUVHO\ DIIHFW VDIHW\ SHUIRUPDQFH FRPSRQHQW OLIH DQG ZDUUDQW\ FRYHUDJH DQG PD\ UHVXOW LQ FRVWO\ ZDWHU GDPDJH • CHOKING HAZARD (QVXUH DOO FRPSRQHQWV IDVWHQHUV DQG WKXPEVFUHZV DUH VHFXUHO\ LQ SODFH DIWHU LQVWDOODWLRQ
B. Checks Before Installation NOTICE 5HPRYH DOO VKLSSLQJ FDUWRQV WDSH DQG SDFNLQJ PDWHULDO ,I DQ\ DUH OHIW LQ WKH DSSOLDQFH LW ZLOO QRW ZRUN SURSHUO\ 5HPRYH WKH VKLSSLQJ WDSH KROGLQJ WKH GRRU DQG VHSDUDWRU 6HH )LJ 9LVXDOO\ LQVSHFW WKH H[WHULRU RI WKH VKLSSLQJ FRQWDLQHU DQG LPPHGLDWHO\ UHSRUW DQ\ GDPDJH WR WKH FDUULHU 8SRQ RSHQLQJ WKH FRQWDLQHU DQ\ FRQFHDOHG GDPDJH VKRXOG DOVR EH LPPHGLDWHO\ UHSRUWHG WR WKH FDUULHU 5HPRYH WKH SDQHOV WR SUHYHQW GDPDJH ZKHQ LQV
7RS 3DQHO 6HSDUDWRU ,FH 6WRUDJH %LQ 7RS 3DQHO 7DE ERWK HQGV 'RRU &RQWURO 6ZLWFK /RXYHU 7DE ERWK HQGV $LU )LOWHU &RQGHQVHU /RXYHU 5HDU &RYHU 5HDU 9LHZ Fig.
D. Setup NOTICE 'R QRW SODFH PRUH WKDQ OE NJ RQ WKH WRS SDQHO 'R QRW XVH WKH IUDPH WR OLIH WKH DSSOLDQFH /LIW WKH DSSOLDQFH IURP WKH EDVH +DQGOH WKH DSSOLDQFH FDUHIXOO\ WR DYRLG GDPDJLQJ WKH H[WHULRU 8QSDFN WKH DSSOLDQFH DQG UHPRYH DOO VKLSSLQJ FDUWRQV WDSH DQG SDFNLQJ PDWHULDO %()25( RSHUDWLQJ WKH XQLW 3RVLWLRQ WKH DSSOLDQFH LQ LWV SHUPDQHQW ORFDWLRQ /HYHO WKH DSSOLDQFH LQ ERWK WKH OHIW WR ULJKW DQG WKH IURQW WR UHDU GLUHFWLRQV ZKHQ LQVWDOOHG ZLWK RU ZLWKRXW OHJV
E. Electrical Connection WARNING • (OHFWULFDO FRQQHFWLRQ PXVW PHHW QDWLRQDO VWDWH DQG ORFDO HOHFWULFDO FRGH UHTXLUHPHQWV )DLOXUH WR PHHW WKHVH FRGH UHTXLUHPHQWV FRXOG UHVXOW LQ GHDWK HOHFWULF VKRFN VHULRXV LQMXU\ ¿UH RU GDPDJH 7KH DSSOLDQFH UHTXLUHV DQ LQGHSHQGHQW SRZHU VXSSO\ RI SURSHU FDSDFLW\ 6HH WKH QDPHSODWH IRU HOHFWULFDO VSHFL¿FDWLRQV )DLOXUH WR XVH DQ LQGHSHQGHQW SRZHU VXSSO\ RI SURSHU FDSDFLW\ FDQ UHVXOW LQ D WULSSHG EUHDNHU EORZQ IXVH GDPDJH WR H[LVWLQJ ZLULQ
F. Water Supply and Drain Connections - See Figs. 4 through 6 WARNING :DWHU VXSSO\ DQG GUDLQ FRQQHFWLRQV PXVW EH LQVWDOOHG LQ DFFRUGDQFH ZLWK DSSOLFDEOH QDWLRQDO VWDWH DQG ORFDO UHJXODWLRQV NOTICE 1RUPDO RSHUDWLQJ ZDWHU WHPSHUDWXUH VKRXOG EH ZLWKLQ ) WR ) & WR & 2SHUDWLRQ RI WKH DSSOLDQFH IRU H[WHQGHG SHULRGV RXWVLGH RI WKLV QRUPDO WHPSHUDWXUH UDQJH PD\ DIIHFW DSSOLDQFH SHUIRUPDQFH :DWHU VXSSO\ SUHVVXUH PXVW EH D PLQLPXP RI 36,* DQG D PD[LPXP RI 36,* ,I WKH SUH
1. Icemaker Icemaker Water Supply Inlet )HPDOH 3LSH 7KUHDG )37 Minimum Icemaker Water Supply Line Size 1RPLQDO ,' &RSSHU :DWHU 7XELQJ RU (TXLYDOHQW Icemaker Drain Outlet )HPDOH 3LSH 7KUHDG )37 Minimum Icemaker Drain Line Size 1RPLQDO ,' +DUG 3LSH RU (TXLYDOHQW $Q LFHPDNHU ZDWHU VXSSO\ OLQH VKXW RII YDOYH DQG GUDLQ YDOYH PXVW EH LQVWDOOHG %H VXUH WKHUH LV VXI¿FLHQW H[WUD ZDWHU VXSSO\ OLQH DQG GUDLQ OLQH IRU WKH DSSOLDQFH WR EH SXOOHG RXW IRU VHUYLFH .0 %$- .0 %$- .
2. Water-Cooled Condenser a) Connection to an Open Drain System Condenser Water Minimum Condenser Supply Inlet Water Supply Line Size )HPDOH 3LSH 1RPLQDO ,' &RSSHU 7KUHDG )37 :DWHU 7XELQJ RU (TXLYDOHQW Condenser Drain Outlet )HPDOH 3LSH 7KUHDG )37 Minimum Condenser Drain Line Size 1RPLQDO ,' +DUG 3LSH RU (TXLYDOHQW $ FRQGHQVHU ZDWHU VXSSO\ OLQH VKXW RII YDOYH DQG GUDLQ YDOYH PXVW EH LQVWDOOHG ,Q VRPH DUHDV D EDFN ÀRZ SUHYHQWHU PD\ EH UHTXLUHG LQ WKH FRROLQJ ZDWHU FLUFXLW
b) Connection to a Closed Loop System Condenser Water Minimum Condenser Condenser Minimum Condenser Supply Inlet Water Supply Line Size Return Outlet Return Line Size )HPDOH 3LSH 1RPLQDO ,' &RSSHU )HPDOH 3LSH 1RPLQDO ,' &RSSHU 7KUHDG )37 :DWHU 7XELQJ RU (TXLYDOHQW 7KUHDG )37 :DWHU 7XELQJ RU (TXLYDOHQW 6KXW RII YDOYHV DQG GUDLQ YDOYHV PXVW EH LQVWDOOHG DW ERWK WKH FRQGHQVHU ZDWHU VXSSO\ LQOHW DQG FRQGHQVHU UHWXUQ RXWOHW 0LQLPXP ZDWHU ÀRZ WR WKH FRQGHQVHU LV *30
G. Final Checklist WARNING CHOKING HAZARD (QVXUH DOO FRPSRQHQWV IDVWHQHUV DQG WKXPEVFUHZV DUH VHFXUHO\ LQ SODFH DIWHU LQVWDOODWLRQ 0DNH VXUH WKDW QRQH KDYH IDOOHQ LQWR WKH LFH VWRUDJH ELQ ,V WKH DSSOLDQFH OHYHO" ,V WKH DSSOLDQFH LQ D VLWH ZKHUH WKH DPELHQW WHPSHUDWXUH LV ZLWKLQ ) WR ) & WR & DQG WKH ZDWHU WHPSHUDWXUH ZLWKLQ ) WR ) & WR & DOO \HDU DURXQG" ,V WKHUH DW OHDVW ´ FP FOHDUDQFH DW IURQW DQG DW OHDVW ´ PP FOHDUDQFH DW WRS RI WKH DSS
H. Startup WARNING $OO SDUWV DUH IDFWRU\ DGMXVWHG ,PSURSHU DGMXVWPHQWV PD\ DGYHUVHO\ DIIHFW VDIHW\ SHUIRUPDQFH FRPSRQHQW OLIH DQG ZDUUDQW\ FRYHUDJH NOTICE ,I WKH DSSOLDQFH LV WXUQHG RII ZDLW IRU DW OHDVW PLQXWHV EHIRUH UHVWDUWLQJ WKH DSSOLDQFH WR SUHYHQW GDPDJH WR WKH FRPSUHVVRU 7R SUHYHQW GDPDJH WR WKH ZDWHU SXPS GR QRW OHDYH WKH FRQWURO VZLWFK LQ WKH ³:$6+´ SRVLWLRQ IRU H[WHQGHG SHULRGV RI WLPH ZKHQ WKH ZDWHU WDQN LV HPSW\ $W VWDUWXS FRQ¿UP WKDW DOO LQWHUQDO DQ
5HFRQQHFW WKH VLOLFRQH KRVH EDFN LQ LWV FRUUHFW SRVLWLRQ DIWHU DOO RI WKH ZDWHU KDV GUDLQHG &OHDQ WKH LFH VWRUDJH ELQ XVLQJ D QHXWUDO FOHDQHU 5LQVH WKRURXJKO\ DIWHU FOHDQLQJ 0DNH VXUH WKH FRQWURO VZLWFK LV LQ WKH ³2))´ SRVLWLRQ 3OXJ WKH DSSOLDQFH LQWR WKH HOHFWULFDO RXWOHW 0RYH WKH FRQWURO VZLWFK WR WKH ³,&(´ SRVLWLRQ 5HSODFH WKH DLU ¿OWHU LQ LWV FRUUHFW SRVLWLRQ 7R FRQ¿UP ELQ FRQWURO RSHUDWLRQ SUHVV WKH ELQ FRQWURO¶V DFWXDWRU SDGGOH GXULQJ WKH ¿
Maintenance Schedule Frequency Area Task 'DLO\ 6FRRS &OHDQ WKH LFH VFRRS XVLQJ D QHXWUDO FOHDQHU 5LQVH WKRURXJKO\ DIWHU FOHDQLQJ %L :HHNO\ $LU )LOWHUV ,QVSHFW :DVK ZLWK ZDUP ZDWHU DQG QHXWUDO FOHDQHU LI GLUW\ ([WHUQDO :DWHU )LOWHUV &KHFN IRU SURSHU SUHVVXUH DQG FKDQJH LI QHFHVVDU\ 0RQWKO\ ,FHPDNHU ([WHULRU ,FHPDNHU DQG ,FH 6WRUDJH %LQ /LQHU
1RWH 7R UHPRYH FXEHV RQ WKH HYDSRUDWRU PRYH WKH FRQWURO VZLWFK WR WKH ³2))´ SRVLWLRQ DQG PRYH LW EDFN WR WKH ³,&(´ SRVLWLRQ DIWHU PLQXWHV 7KH KDUYHVW F\FOH VWDUWV DQG WKH FXEHV ZLOO EH UHPRYHG IURP WKH HYDSRUDWRU 0RYH WKH FRQWURO VZLWFK WR WKH ³2))´ SRVLWLRQ 2SHQ WKH GRRU 'LVFRQQHFW WKH VLOLFRQH KRVH WR GUDLQ WKH ZDWHU 6HH )LJ 5HFRQQHFW WKH VLOLFRQH KRVH EDFN LQ LWV FRUUHFW SRVLWLRQ DIWHU DOO RI WKH ZDWHU KDV GUDLQHG 3RXU WKH FOHDQLQJ VROXWLRQ LQWR WKH ZDW
3XPS 0RWRU %UDFNHW / %UDFNHW 5 3XVK (YDSRUDWRU 6QDS ERWK HQGV &XEH *XLGH )ORDW 6ZLWFK :DWHU 7DQN 7KLV LOOXVWUDWLRQ VKRZV .0 %$- %$- 7KH IORDW VZLWFK ORFDWLRQ LV GLIIHUHQW IRU .0 %$- %:- EHKLQG WKH SXPS PRWRU Fig. 8 &XEH *XLGH :DWHU 7DQN 6QDS 7KLV LOOXVWUDWLRQ VKRZV .0 %$- 7KH IROORZLQJ QXPEHU RI FXEH JXLGHV DUH SURYLGHG .0 %$- .0 %$- .0 %$- .0 %:- SFV SFV SFV SFV 7KH ELQ FRQWURO VZLWFK LV DFFHVVLEOH E\ UHP
:DVK WKH ELQ FRQWURO VZLWFK ZDWHU WDQN ÀRDW VZLWFK FXEH JXLGH VLOLFRQH KRVH DQG RYHUIORZ SLSH E\ XVLQJ D Q\ORQ VFRXULQJ SDG EUXVKHV DQG WKH FOHDQLQJ VROXWLRQ ,Q DGGLWLRQ WR WKH UHPRYHG SDUWV DOVR ZDVK WKH ELQ OLQHU DQG EUDFNHWV / DQG 5 ZLWK WKH VROXWLRQ 'LVFDUG WKH FOHDQLQJ VROXWLRQ DQG ULQVH WKH SDUWV WKRURXJKO\ ZLWK ZDWHU 2. Sanitizing Procedure - Following Cleaning Procedure 'LOXWH DSSUR[LPDWHO\ IO R] PO RI DQ VRGLXP K\SRF
IV. Preparing the Appliance for Periods of Non-Use NOTICE 'XULQJ H[WHQGHG SHULRGV RI QRQ XVH H[WHQGHG DEVHQFHV RU LQ VXE IUHH]LQJ WHPSHUDWXUHV IROORZ WKH LQVWUXFWLRQV EHORZ WR UHGXFH WKH ULVN RI FRVWO\ ZDWHU GDPDJH 7R SUHYHQW GDPDJH WR WKH ZDWHU SXPS GR QRW OHDYH WKH FRQWURO VZLWFK LQ WKH ³:$6+´ SRVLWLRQ IRU H[WHQGHG SHULRGV RI WLPH ZKHQ WKH ZDWHU WDQN LV HPSW\ 'XULQJ H[WHQGHG SHULRGV RI QRQ XVH H[WHQGHG DEVHQFHV RU LQ VXE IUHH]LQJ WHPSHUDWXUHV IROORZ WKH LQVWUXFWLRQV EHORZ :KHQ WK
5HPRYH DOO LFH IURP WKH LFH VWRUDJH ELQ DQG FOHDQ WKH LFH VWRUDJH ELQ &ORVH WKH GRRU 5HSODFH WKH DLU ¿OWHU LQ LWV FRUUHFW SRVLWLRQ &ORVH WKH LFHPDNHU ZDWHU VXSSO\ OLQH GUDLQ YDOYH 3. On water-cooled model only, remove the water from the water-cooled condenser: 0DNH VXUH WKH FRQWURO VZLWFK LV LQ WKH ³2))´ SRVLWLRQ DQG WKH DSSOLDQFH LV XQSOXJJHG IURP WKH HOHFWULFDO RXWOHW 5HPRYH WKH UHDU FRYHU &ORVH WKH FRQGHQVHU ZDWHU VXSSO\ OLQH VKXW RII YDOYH ,I FRQQHFWHG WR D FORV
618 Hwy. 74 South, Peachtree City, GA 30269 USA (P) 770.487.2331 (F) 770.487.3360 hoshizakiamerica.