APOLLO 60 HP SUPPLIED-AIR RESPIRATOR CLEMCO SUPPLIED AIR RESPIRATOR MODEL 60 HP O.M. 10533 MC FILE NUMBER: DATE OF ISSUE: REVISION: 690-0985 09/85 K, 05/15/98 WARNING NOTICE This supplied air respirator conforms to all NIOSH specifications and standards and carries NIOSH approval. As manufactured, this respirator complies only with those foreign approvals that accept NIOSH certification. Specifically, it has not been manufactured to European CE standards and does not carry the European CE-mark.
APOLLO 60 HP SUPPLIED-AIR RESPIRATOR 3. 4. 5. 6. Periodic training. Periodic environmental monitoring. Respirator-fit testing. Maintenance, inspection cleaning, and storage of the respirators. 7. Selection of the proper NIOSH-approved respirator. Clemco Industries Corp. Washington, Missouri USA (314) 239-0300 Hose 100 Ft. 04398 Cautions and Limitations 2 Hose 50 Ft. 04415 x Hose 25 Ft. 04397 x Cont. Flow Conn.
APOLLO 60 HP SUPPLIED-AIR RESPIRATOR ! WARNING “Warning” is used to indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury. ! DANGER “Danger” is used to indicate an imminently hazardous situation which, if not avoided, will result in death or serious injury. 1.
APOLLO 60 HP SUPPLIED-AIR RESPIRATOR This manual does not contain all the health and safety requirements regarding toxic and hazardous dust exposure. Obtain copies of the OSHA regulations and consult a safety professional and/or industrial hygienist for complete requirements. 1.5.
APOLLO 60 HP SUPPLIED-AIR RESPIRATOR bels. (42 CFR part 84.140) When any exterior noise causes the internal noise level to exceed 80 decibels, the user must wear additional hearing protection. A variety of hearing protectors can be worn with the respirator. 1.7 Page 4 1.7.2 The respirator comes with one of four air control devices that permit safe, comfortable blast cleaning under various conditions.
APOLLO 60 HP SUPPLIED-AIR RESPIRATOR 2.0 INSPECTION ! NOTICE A Clemco respirator hose must be used with the Apollo Respirator. If one is not available, it must be ordered from an authorized distributor of Clemco products. Hoses are not included with respirators, because blast operators often are assigned personal respirators, while using common respirator hoses. 3.2.1 The lens system is an important part of the respirator assembly.
APOLLO 60 HP SUPPLIED-AIR RESPIRATOR connect the other end of the respirator hose to a respirable air source. If longer hose is required, it must be a NIOSHapproved Clemco respirator hose extension. Any 25 foot, 50 foot and 100 foot respirator hoses can be added in any combination to produce the maximum total length as noted in the table in Section 4.2.4. 4.0 AIR SUPPLY ! WARNING Air supplied to this respirator system is critical to the safety of the user. Read this section carefully.
APOLLO 60 HP SUPPLIED-AIR RESPIRATOR monoxide removal or conversion system may also be used to ensure breathing air quality. The maximum allowable presence of carbon monoxide in Grade D breathing air is 10 parts per million (ppm). 4.2 Hose Minimum Pressure Setting, psi Length CFC ACV CCT CAT 25 ft. 65 85 90 90 50 ft. 65 85 90 90 75 ft. 65 85 90 90 100 ft. 65 85 95 95 125 ft. 70 90 95 95 150 ft. 70 90 100 100 175 ft. 70 90 100 100 200 ft. 70 90 100 100 225 ft. 75 95 * * 250 ft. 75 95 * * 275 ft.
APOLLO 60 HP SUPPLIED-AIR RESPIRATOR Page 8 5.1 Prior to operation, thoroughly inspect and clean the helmet, breathing tube, respirator hose, air entry ports, and fittings of all dust and debris. Inspect the helmet suspension and adjust if necessary per Section 6.2. 5.11 When finished blasting and with cleanup, remove the respirator in a clean, non-hazardous environment where the air is safe to breathe. 5.2 Start the compressor and open the service valve to pressurize the air supply line. ! WARNING 5.
APOLLO 60 HP SUPPLIED-AIR RESPIRATOR 6.2 Helmet Suspension Adjustment and Replacement, Figure 3 White Plastic Tabs (rear) Suspension Strap Button A 6.2.5 Fasten the vinyl sweatband onto the buttons of the suspension. 6.2.6 Install the suspension strap before installing the suspension. Insert the yellow end tabs into the clefts on the helmet shell. When correctly installed, the strap is between the suspension and helmet shell and above the ears. 6.2.
APOLLO 60 HP SUPPLIED-AIR RESPIRATOR 7.2.4 Periodically inspect and clean the foam filter and screen in the alternate air control valve. Replace the foam filter at first sign of blockage or deterioration. (See Section 9.8) 7.2.5 The inner collar is a very important factor in controlling air escape from the helmet and preventing ingress of dust. The elastic properties of the collar are intended to provide a snug fit on the user’s neck.
APOLLO 60 HP SUPPLIED-AIR RESPIRATOR 8.4.3 If the acoustical foam on the inside of the helmet becomes soiled, it can be wiped with a damp cloth or pulled off and replaced. Page 11 Locating Tabs Perforated Outer Lens 8.5 Inner Lens Lens Pull Tab Window Frame 8.5.1 Inner lenses should be replaced when dirty or scratched; however mild detergent and water can be used to clean the inner lens. Volatile solutions such as alcohol, gasoline or ammonia must not be used to clean this lens.
APOLLO 60 HP SUPPLIED-AIR RESPIRATOR 9.4.2 Separate the Velcro tabs on the back of the cape. See Figure 5. Air Inlet Fitting closed. When replacing the window frame the acoustical foam inside the helmet should also be replaced. 9.7 Chin Strap 9.7.1 Replace the chin strap when worn. 9.8 Filter Kit 9.8.1 A filter kit is available for the alternate Air Control Valve. When the foam filter becomes soiled or deteriorates, pry out the retaining ring with a small screwdriver.
Page 13 APOLLO 60 HP SUPPLIED-AIR RESPIRATOR 10.2 11. 12. 13. Supplied-Air Respirator, Figure 6 Item Description Stock No. 1. Constant-flow connector, HP (alternate), without belt ........................................ 21415 2. Belt assembly, 2" ..................................... 04430 3. Respirator hose, 3/8" x 25 ft. (alternate), includes items 6 and 7 ....................... 04397 4. Respirator hose, 3/8" x 50 ft. (alternate), includes Items 6 and 7 ...................... 04415 5.