Concorde HP Plus Automatic Carpet Extractor Model No.: 608349 608935 – Pac 609256 – Can. Pac Operator and Parts Manual NOBLES 12875 RANSOM STREET HOLLAND MI 49424 U.S.A. 608416 Rev. 00 (01-00) CUSTOMER SERVICE: 1-800-365-6625 FAX: 1–800–678–4240 OUTSIDE U.S. : 1–616–786–2330 Home Find... Go To..
OPERATION This manual is furnished with each new model. It provides necessary operation and machine maintenance instructions and an illustrated parts list. MACHINE DATA Read this manual completely and understand the machine before operating or servicing it. Please fill out at time of installation for future reference. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: The machine is operated with reasonable care. Model No.- / / Serial No.
OPERATION 4. Before leaving or servicing machine: – Stop on level surface. – Turn off machine. – Pull out main circuit breaker button. SAFETY PRECAUTIONS This machine is intended for commercial use. It is designed to clean carpets in an indoor environment and is not constructed for any other use. All operators must read, understand and practice the following safety precautions. The following safety alert symbols are used throughout this manual as indicated in their description.
OPERATION MACHINE COMPONENTS 21 28 24 17 17 10 25 11 4 2 26 19 13 15 9 3 5 6 7 1 8 23 12 15 14 22 16 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 13 18 20 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25 26. 27. 28.
OPERATION MACHINE INSTALLATION 1. Before installing batteries pull out the main circuit breaker button to shut off power to machine. Circuit breaker panel is located at rear lower right of machine (Figure 1). UNCRATING MACHINE FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine and pull out main circuit breaker button. Carefully check carton for signs of damage. Report damages at once to carrier. Check carton contents list below.
OPERATION 4. Connect cables to battery posts in numerical order as labeled (RED to POSITIVE & BLACK to NEGATIVE). Cover post with rubber boot (Figure 3). 1 RED (+) 4 2 3. Add recommended cleaning chemical. Use proper dilution ratio instructions on bottle. FOR SAFETY: When using machine, follow mixing and handling instructions on chemical containers. WARNING: Flammable materials can cause an explosion or fire. Do not use flammable materials in tank(s).
OPERATION FIG. 5 FIG. 8 4. Turn speed control knob to slowest setting. (Figure 6). 7. To stop machine, release control grips and turn off machine. CLEANING WITH MACHINE 1. Lower brush lift lever and engage lock block (Figure 9). FIG. 6 5. Rotate control grips completely forward and slowly turn speed control knob to desired travel speed (Figure 7). FIG. 9 2. Activate main power, pump and vacuum switches. 3. Press drive switch towards clean mode symbol (Figure 10). FIG.
OPERATION 4. Select cleaning method by pressing restorative/ interim cleaning switch (Figure 11). FIG. 13 7. To operate machine in reverse, raise brush lever and pull reverse drive trigger (Figure 14). FIG. 11 Restorative Cleaning Method: The machine operates at a slower set speed to restore heavily soiled carpet areas. The restorative cleaning method must be performed on a regular basis in order for the interim cleaning method to be effective.
OPERATION 5. Before reaching end of cleaning path, turn pump switch off and continue to drive machine forward to extract solution. 6. Drain recovery tank when recovered water reaches “FULL LINE” label, located on standpipe in recovery tank (See DRAINING TANKS). 7. Observe gallon marker for remaining cleaning solution. 8. Periodically check battery meter discharge level. Recharge batteries when discharged below half. ADJUSTING BRUSH HEIGHT 1. Turn all switches off.
OPERATION ACCESSORY TOOL SETUP AND OPERATION (OPTION) Machine is equipped with accessory tool hookups. The floor tool accessory enables you to reach areas that machine is unable to, such as alcoves and corners. 9. Place floor tool so bottom of stainless shoes are parallel to floor. Squeeze trigger and apply downward pressure on floor tool head and slowly pull tool backwards using both hands. Release trigger 152 mm (6 in) from end of stroke (Figure 20). NOTE: Vacuum area before cleaning. 1.
OPERATION BATTERY CHARGING The following charging instructions are intended for chargers supplied with machine. Use a battery charger with the following specifications to prevent battery damage. CHARGER SPECIFICATIONS: OUTPUT VOLTAGE – 36 VOLTS OUTPUT CURRENT – 25 AMPS 4. Remove recovery tank dome and use a hose to rinse out recovery tank. Be careful not to spray water into standpipe screen. AUTOMATIC SHUT–OFF CIRCUIT FOR LEAD ACID DEEP CYCLE BATTERY CHARGING 5.
OPERATION 4. Check water level (A) in each battery cell. Do not charge batteries unless water is slightly covering battery plates (B). If needed, add just enough distilled water to slightly cover plates. DO NOT overfill. Batteries can overflow during charging due to expansion. Replace cell caps before charging (Figure 24). NOTE: The machine will become inoperable once charger is connected. WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away.
OPERATION HOUR METER The machine is equipped with an hour meter located on the control console. Use hour meter to determine recommended maintenance procedures and to record service history (Figure 28). WEEKLY MAINTENANCE (Every 20 Hours of Use) 1. Remove and rinse inline strainer filter located under machine at rear (See SOLUTION FILTER MAINTENANCE) . 2. Check fluid level in battery cells (See BATTERY MAINTENANCE) . 3. Clean battery tops to prevent corrosion. 4. Check for loose or corroded battery cables.
OPERATION 2. Loosen 4 motor mount bolts, do not remove bolts (Figure 30). BATTERY MAINTENANCE Tension Bolt WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open when charging. FOR SAFETY: When servicing machine, wear protective gloves when handling batteries or battery cables. Avoid contact with battery acid. (4) Motor Mount Bolts 1. Always follow proper charging instructions (See BATTERY CHARGING). 2.
OPERATION 5. To tighten or replace belt, loosen 4 brush motor mount bolts. If worn, replace belt (Figure 31). 6. To tighten belt, pull back on motor until belt becomes tight, retighten mounting bolts. 7. Replace brush guard and reset main circuit breaker button. PLUMBING SYSTEM MAINTENANCE FOR SAFETY: Before leaving or servicing machine, stop on level surface and turn off machine. FIG. 32 Each month or every 80 hours of operation flush out plumbing system with an acetic acid solution.
OPERATION SPRAY BAR AND SPRAY TIP MAINTENANCE TRANSPORTING MACHINE The spray bar can easily be removed and replaced with a spare spray bar when spray tips require maintenance. When transporting machine by use of trailer or truck, be certain to follow tie–down procedures below: TO REPLACE SPRAY BAR: FOR SAFETY: When using machine, go slow on inclines and slippery surfaces. 1. Turn main power switch off. 2. From operator’s right side of machine, locate spray bar under machine. 3.
OPERATION TROUBLE SHOOTING PROBLEM CAUSE SOLUTION Machine does not operate. Main circuit breaker button pulled out. Push in main circuit breaker button. Faulty main circuit breaker. Contact Service Center. Faulty main power switch. Contact Service Center. Charger connected to machine. Unplug charger from machine after complete charge cycle. Faulty master solenoid. Contact Service Center. Loose battery connection. Check battery connections. Loose connections at solenoid panel.
OPERATION TROUBLE SHOOTING –continued PROBLEM CAUSE SOLUTION Drive motor does not run. Drive motor circuit breaker is tripped. Reset drive circuit breaker. Loose drive chain. Adjust or call for service. Faulty wiring or drive switch. Contact Service Center. Faulty motor. Contact Service Center. Main circuit breaker has tripped or is pulled out. Determine cause and reset breaker. Faulty speed control circuit board or connection. Contact Service Center. Faulty solenoid.
OPERATION SPECIFICATIONS MODEL CONCORDE HP PLUS LENGTH 1370 mm (54 in) WIDTH 710 mm (28 in) HEIGHT 1190 mm (47 in) WEIGHT – WITH BATTERIES 306Kg (675 lbs) BATTERIES 3–12V Deep Cycle Lead Acid, 215Amp hours RUN TIME AT FULL CHARGE 3.5 Hours SOLUTION TANK CAPACITY 121L (32 Gal) INTERIM CLEANING RATE 1115 m2 (12,000 sq. ft.) per hour RESTORATIVE CLEANING RATE 557 m2 (6,000 sq. ft.) per hour TRANSPORT MODE SPEED VARIABLE CLEANING PATH WIDTH 610 mm (24 in) DRIVE MOTOR .75 h.p.
PARTS LIST UPPER HOUSING GROUP 5 4 8 3 12 11 6 13 10 6a 2 9 14 7 1 4 15 16 21 15 17 29 31 20 19 19 28 18 26 21 27 24 22 30 32 24 31 23 26 24 30 20 30 33 24 25 24 25 Home 24 Find... Go To..
PARTS LIST UPPER HOUSING GROUP REF 1 2 3 4 5 6 6a 7 8 9 10 11 12 13 14 15 16 17 PART # 608408 DESCRIPTION TANK, SOLUTION (GREEN) QTY. 1 180610 180612 150303 603094 701225 606088 101714 608410 SCREEN, SOLUTION TANK SCREEN, STANDPIPE GASKET, INLET FLANGE FITTING, INLET FLANGE W/FLATS ASM. STANDPIPE NIPPLE, 1 1/2, STANDPIPE GASKET, WASTE AIR CHAMBER TANK, RECOVERY (GREEN) 1 1 2 1 1 1 1 1 240178.
PARTS LIST MAIN CHASSIS GROUP 21 21 22 1 5 4 55 6 2 53 7 3 8 9 10 14 16 49 15 19 18 52 48 47 11 51 50 13 20 46 35 40 45 33 12 17 44 43 34 30 23 36 29 31 37 9 39 38 32 42 25 41 28 24 54 27 26 22 Home Find... Go To..
PARTS LIST MAIN CHASSIS GROUP REF 1 PART # 608412 2 231023.BK 120649 3 4 5 6 240204 140831 230696.BK 160231 120243 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 DESCRIPTION CHASSIS (GREEN) QTY. 1 PANEL, REAR 1 DECAL, "WARNING" (NOT SHOWN) 1 KNOB SCREW, 6-32x5/8 BRACKET, DRAIN HOSE TUBING, 1/8ID CLR VYL (4.6 FT) 5 2 2 1 DECAL, GALLON MARKER (NOT SHOWN) 1 140553 140000 140016 140440 600437 200301012 140539 140852 231040.
PARTS LIST CONTROL CONSOLE GROUP 6 7 2 8 1 4 3 11 5 9 12 10 13 25 23 24 22 14 16 17 18 15 21 19 20 24 18 Home Find... Go To..
PARTS LIST CONTROL CONSOLE GROUP 602919 REF 1 2 3 4 5 6 7 8 9 10 11 12 13 PART # 609177 630143 130046 140539 130779 130772 601107 140810 130775 130776 606550 601108 130753 DESCRIPTION PLATE, CONTROL CONSOLE METER, HOUR METER, BRUSH PRESSURE NUT, 6-32 KEPS METER, BATTERY SWITCH, DPST ROCKER SWITCH, LIGHTED ROCKER SCREW, 6-32X3/8 POTENTIOMETER, LOCKABLE POTENTIOMETER KNOB, SPEED CONTROL SWITCH, TOGGLE BOOT, SWITCH Concorde HP Plus (01–00) Home QTY. 1 1 1 4 1 2 3 4 4 1 3 1 1 Find...
PARTS LIST DRIVE GROUP 2 27 3 4 1 3 4 1 28 3 4 29 5 6 11 10 30 33 25 26 34 35 7 28 29 30 8 12 32 31 9 36 37 13 14 15 11 8 16 7 17 18 20 21 17 24 19 23 22 26 Home Find... Go To..
PARTS LIST DRIVE GROUP REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART # 140202 140201 140028 140008 140015 140559 140911 140204 140545 230645.BK 140509 140943 103007 140223 140015 220120.
PARTS LIST PLUMBING SYSTEM GROUP 53 54 27 38 5 B 26 50 25 51 46 9 24 48 49 44 45 27 39 41 43 B 23 40 47 5 52 55 42 28 22 29 5 57 56 37 21 36 69 57 1 68 33 4 2 69 30 3 34 31 21 5 5 59 32 28 5 3 C 2 67 64 62 35 15 58 68 61 66 6 20 5 16 65 64 12 63 TO SPRAY BAR 7 C 10 60 9 A 16 6 10 5 11 19 17 7 10 8 18 A 13 14 28 Home Find... Go To..
PARTS LIST PLUMBING SYSTEM GROUP REF 1 2 3 4 5 6 7 8 9 10 11 ∇12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART # 601142 140000 140881 150412 140310 160207 150511 150406 150615 150006 150600 180615 180636 602000 150715 160207 140900 140916 140552 150206 160207 28303 150706 140058 150933 150419 160207 150525 210046 600998 140023 140801 140837 140018 230978 DESCRIPTION PUMP, 100PSI 36V WASHER, FLAT 1/4 SCREW, 1/4-20 X1 ELBOW, 3/8M X 3F/8H 90° CLAMP, HOSE 5/16-7/8 HOSE, LP GRAY
PARTS LIST BRUSH HEAD GROUP 3 4 53 52 2 51 5 41 1 58 48 40 6 7 49 50 55 8 38 57 43 47 46 42 9 45 10 44 11 59 41 58 36 29 12 35 57 38 34 37 40 54 32 31 33 24 26 27 13 28 14 30 15 18 49 22 16 17 20 34 19 35 36 49 39 19 20 23 24 25 56 21 22 30 Home Find... Go To..
PARTS LIST BRUSH HEAD GROUP REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PART # 200823 230210 140618 230207 140626 140608 230309 231038 231037 231036 140516 140234 140216 140027 140446 140355 140140 230979.
PARTS LIST PUMP BREAKDOWN 5 1 2 3 6 4 PUMP BREAKDOWN REF 1 2 32 PART # 190129 DESCRIPTION KIT, PRESSURE SWITCH 190172 KIT, PRESSURE SWITCH (VITON) 1 190134 KIT, DIAPHRAGM ONLY 1 190128 KIT, UPPER PUMP HOUSING 1 190124 KIT, CHECK VALVE ONLY 1 Home QTY. 1 Find... REF 3 4 5 6 Go To.. PART # 190171 190131 190130 601142 DESCRIPTION KIT, VALVE (VITON) KIT, SERVICE KIT, LOWER PUMP HOUSING PUMP, 100 PSI, 36V QTY.
PARTS LIST SPRAY BAR GROUP 4 3 7 2 1 6 5 8 10 9 11 SPRAY BAR GROUP REF 1 2 3 4 ∇ 5 6 PART # 160207 140310 150516 150913 601143 150933 150615 DESCRIPTION HOSE, 3/8 LP GRAY (6.583 FT) CLAMP, HOSE 5/16-7/8 HOSE BARB 1/4M X 3/8H COUPLER, QUICK FEMALE ASM., SPRAY BAR PLUG, QCK COUPLER NIPPLE, 1/4 CLOSE QTY.
ELECTRICAL DIAGRAMS WIRE DIAGRAM 38 YEL – BRUSH/SOLUTION ROLL SWITCH 37 + 34 RED BRUSH AMMETER 19 ORG 9 BLK BLK 14 330 ohm 9 330 ohm 15 BLK 12 BLK 330 ohm 11 BLK 11 27 + – CLEAN RESTOR.
ELECTRICAL DIAGRAMS LADDER DIAGRAM –4– BLK – CHARGER PLUG –3– RED + + – (3) 12 VOLT BATTERIES (36VDC) –1– RED –2– BLK 330 CHARGER PLUG SWITCH 60 A –7– RED MAIN –8– RED 10 A –23– ORG –9– ORG –30– ORG –10– –14– BLK G MAIN SWITCH –11– –49– GRN GRN –39– GRN –59– –53– 2 4 3 VOLT METER RED –6– 1 BLK –52– BLK RED MASTER SOLENOID RED –36– –15– BLK RED 330 –15– BLK –30– RED –35– RED G –42– RED BRUSH/ PUMP SWITCH –37– YEL BRUSH/ SOLUTION ROLL SWITCH –38– RED –40– GRN VA
OPTIONS 127 mm (5 inch) HAND TOOL 1 7 6 3 9 10 8 2 5 11 12 13 4 REF 1 2 3 4 5 6 PART # 200505 200431.BK 150913 150615 200905 210210 190600 DESCRIPTION TOOL, HAND (COMPLETE) TOOL, HAND COUPLER, QUICK (SER. 60) NIPPLE, CLOSE TRIGGER, HAND TOOL VALVE, FLOW CONTROL VALVE PIN & SPRING (NOT SHOWN) QTY.
OPTIONS FLOOR TOOL 8 4 7 9 6 13 14 3 15 10 5 11 12 1 16 17 18 20 21 22 23 24 25 26 2 REF 1 2 ∇3 4 5 6 7 8 9 PART # 600048 200403.