rp5400 Series of Servers Carrier Grade Addendum Third Edition Customer Order Number: Z7535-90001 Manufacturing Part Number: Z7535-96003 E1112 © Copyright 2001 © Hewlett-Packard Company, All rights reserved.
Preface 3
Legal Notices The information contained in this document is subject to change without notice. HEWLETT-PACKARD MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THE MATERIAL, INCLUDING, BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Hewlett-Packard shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material.
Printing History The Printing History below identifies the edition dates of this manual. Periodic updates are made to this publication. THe updates may include replacement pages, to be merged into the manual, including an updated copy of this printing history. Updates may include instructions for pen-and-ink write in corrections. Updates may be in the form of a complete replacement of the publication. Each reprinting (Edition) of this publication will incorporate all updates since the last edition.
About This Manual This addendum contains information and procedures required to install NEBS-compatible DC rp5400 Series of Servers Carrier Grade Systems. The rp5400 Series of Servers Carrier Grade Addendum supplements the documentation for the rp5400 Series of Servers.
Other Required Documentation To install the DC rp5400 Series of Servers, refer to both the rp5400 Series of Servers documentation and this addendum. The latest version of these documents can be found at the http://docs.hp.com under the [Systems Hardware] then [rp5400 Series of Servers] headings.
WARNING Electrostatic Discharge (ESD) Precaution When handling any electronic component or assembly (such as a PCI card or Memory SIMM), observe all antistatic precautions. An ESD kit (HP P/N A3024-80004) is available or supplied with this system. The kit contains one wrist strap, one conductive sheet, and one anti-static foam pad. • Always wear a grounded wrist strap when working on the equipment or printed circuit boards. • Treat all assemblies, components, and interface connections as static-sensitive.
Battery Notice WARNING This device contains a Lithium battery. This battery is not to be removed or replaced by the user. If the battery needs to be replaced contact you Hewlett-Packard authorized service personnel. Lithium batteries can explode is used improperly. Do not recharge, disassemble, or dispose of in a fire. Failure to follow this precaution can result in damage to equipment and injury to personnel.
Contents Legal Notices 4 Printing History 5 About This Manual 6 Other Required Documentation 7 8 Battery Notice 9 1. Installation Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Other Required Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents EMC Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EMC Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Certification . . . . . . . . . . . .
1 Installation Chapter 1 1
Installation Introduction Introduction This chapter contains information and procedures required to install a NEBS level 3-compliant rp5400 Series of Servers Carrier Grade System.
Installation Other Required Documentation Other Required Documentation In order to install the DC rp5400 Series of Servers, you will need to refer to the rp5400 Series of Servers documentation. This documentation can be found at the URL http://docs.hp.com under the rp5400 Series of Servers topic.
Installation Other Required Documentation 4 Chapter 1
Installation Installation Tasks Installation Tasks Step 1. Prepare the Site Refer to the rp5400 Series of Servers Site Preparation information for general information on site preparation. Information on AC power requirements listed in the rp5400 Series of Servers Site Preparation information does not apply to this product. NOTE Step 2. For NEBS compliance, the server must be installed in a NEBS certified rack.
Installation Installation Tasks Step 5. Connect the Server to the DC Power Source See “Connecting the Server to DC Power Source.” Step 6. Power-Up the Server Refer to the rp5400 Series of Servers Unpack and Install Instructions for power-up procedures.
Installation Tools Required Tools Required The following tools may be required to install the rp5400 Series of Servers Carrier Grade Systems in an enclosure: • Genie Load Lifter™ • T-10 • T-15 Torx screwdriver • T-25 Torx screwdriver • Grounding strap Chapter 1 7
Installation Tools Required 8 Chapter 1
Installation Installing the Server in a Rack Installing the Server in a Rack Table 1-1 lists the parts included Z7543A rp5400 Series of Servers Carrier Grade HA Slider-Rail Kit for this installation.
Installation Installing the Server in a Rack Enclosure Safety Precautions CAUTION Enclosures are heavy, even when empty. Exercise caution when moving enclosures, whether equipment is installed in the enclosure or not. Avoid rolling enclosures on rough or uneven surfaces or inclines greater than 10 degrees. Unloading enclosures from the pallet and movement of enclosures should be performed by a minimum of two people.
Installation Installing the Server in a Rack WARNING Use of any slide mount product requires the installation of a enclosure anti-tip device. The anti-tip device for the following enclosure products is a pair of anti-tip feet: A4900A, A4901A, A4902A, A5134A, A5135A, A5136A, J1500A, J1501A, and J1502A. If the anti-tip device for your enclosure is a pair of anti-tip feet, install both front and rear anti-tip feet on the enclosure before installing any slide mount product.
Installation Installing the Server in a Rack Install the Slider Assembly The following steps describe how to install the slide-tray assembly into an approved HP equipment enclosure. The slide-tray assembly can be installed into an HP E-Series enclosure and some other approved HP enclosures. If compliance with Belcore GR63 CORE earthquake standards is required, the enclosure used should be NEBS compliant.
Installation Installing the Server in a Rack Step 3. NOTE Step 4. On the front vertical mounting rails only, slide M5 clip nuts onto the rails over the holes immediately adjacent to the vertical slots determined in the previous step. Orient the clip nuts so that the threaded portion faces towards the outside of the enclosure. If the enclosure is a non-E-Series enclosure, the left hand and right hand aluminum spacers and two of the M5 x 16 screws with cress-cup washers are not required.
Installation Installing the Server in a Rack 4. Use an M5 x 30 screw with a cress cup washer to attach the front of the slide to the vertical mounting rail. Insert the screw through the slide, through the center hole of the aluminum spacer, through the vertical mounting rail, and tighten into the clip nut located at that position. 5. Use a procedure similar to the preceding instructions 1 through 4 to install the right hand slide/bracket assembly (marked 337079-1R).
Installation Installing the Server in a Rack Step 1. Install the Slide Tray Assembly. 1. Take the tray and place it onto the pins that extend from the slides' inner members. The slots with wide lead-in guides on the side of the tray fit down onto the slides' pins. The flat part of the tray will be on top, and the two spring loaded guide pins in the top of the tray will be located to the right of the center of the tray.
Installation Installing the Server in a Rack Step 2. Install the server onto the tray. 1. Remove the stand alone server from it's packing materials. 2. Ensure that the anti-tip feet or enclosure ballast are properly installed and secured. WARNING If anti-tip feet or ballast are not installed or are improperly installed the enclosure can tip. Failure to follow this precaution can cause injury to personnel or damage to equipment. 3. Make sure that the slide-tray is fully extended. 4.
Installation Installing the Server in a Rack Figure 1-3 Chapter 1 Installing the Server onto the Tray 17
Installation Installing the Server in a Rack 18 Chapter 1
Installation Connecting the Server to DC Power Source Connecting the Server to DC Power Source rp5400 Series of Servers Carrier Grade Systems contain NEBS-compatible Direct Current (DC) power supplies. These switching power supplies are designed to work on DC power using a DC-to-DC converter module. This DC power supply allows this computer to be powered from a central office -48V or -60V power source.
Installation Connecting the Server to DC Power Source rp5400 Series of Servers Carrier Grade Systems Specifications The following table lists the power and environmental specifications for the rp5400 Series of Servers Carrier Grade System. For other specifications, refer to the rp5400 Series of Servers documentation. Table 1-2 Electrical Specifications Specification Data Input per Power Supply -48V, 24.
Installation Connecting the Server to DC Power Source Cable Strain Relief Figure 1-4 shows the power cables are secured to the bottom of the side tray with the cable tie wraps and attached to the front of the tray. Figure 1-4 Cable Installation Figure 1-5 shows the power cables are secured at the back of the tray by a strain relief bar. When connecting the power cables to the power source, ensure that there is enough slack in the cables to fully extend the tray.
Installation Connecting the Server to DC Power Source CAUTION Figure 1-6 This equipment must be connected to earth ground to assure continued safe operation, to prevent damage from electrostatic discharge, and to assure compliance with electromagnetic compatibility requirements.
Installation Connecting the Server to DC Power Source DC Power Cables Figure 1-7 shows the power cable and connector. Table 1-3, “Power Cable Pinouts,” identifies the pinouts on the connector. Figure 1-7 DC Power Cables J1 10 A1 A2 1 Table 1-3 J1 11 9 A3 A4 Part Number Z7535-63002 Power Cable Pinouts Description AWG MM2 Color Shield GND A1 -48 VDC (A) 12 3.31 Black A2 RTN (A) 12 3.31 White A3 -48 VDC (B) 12 3.31 Red A4 RTN (B) 12 3.
Installation Connecting the Server to DC Power Source separate power sources. Connect the -48V (A) and Return (RTN A) leads to one power source and the -48V (B) and Return (RTN B) leads to a different power source. This will protect the system from power failure in event one power source fails. Connecting all power supplies to the same power source will protect the system if one power supply fails, but not from a failure in the power source.
Installation Connecting the Server to DC Power Source Figure 1-10 Attaching the Cable Strain Relief bar 6. Connect the end of the cable to your DC power source. NOTE The individual wires in the cable are labeled for power and ground leads. 7. Connect the short cable from each DC power supply to the connector on the slide tray directly below the power supply and latch the connector in place.
Installation Connecting the Server to DC Power Source Install the front Bezel. NOTE The following procedure is for the installation of the two piece bezel. For information on installing the one piece bezel, refer to the rp5400 Series of Servers One Piece Bezel Installation Instructions located at http://docs.hp.com. 1. Swing the Disk Media access door open so that the plastic pins that go into the metal clips on the Disk Media bay are exposed.
Installation Connecting the Server to DC Power Source Attach the slide bracket cover. Attach the slide bracket cover to the front enclosure rail using 2 M5 x 16 T25 screws to cover the cable connectors on the front of the slide tray. Figure 1-13 NOTE Chapter 1 Attaching the Slide Bracket Cover Any remaining hardware provided with the Slide Tray kit is not used.
Installation Powering-Up the Server Powering-Up the Server Refer to the rp5400 Series of Servers Unpack and Install Instructions for power-up procedures.
2 Removal and Replace Procedures Chapter 2 29
Removal and Replace Procedures Introduction Introduction This chapter contains removal and replacement procedures for the hotswap DC power supply. For Removal and replacement procedures for other rp5400 Series of Servers components, see the Remove and Replace Procedures document at the URL http://docs.hp.com under the rp5400 Series of Servers topic.
Removal and Replace Procedures Introduction Battery Notice This device contains a Lithium battery. This battery is not to be removed or replaced by the user. If the battery needs to be replaced contact you Hewlett-Packard authorized service personnel. WARNING Chapter 2 Lithium batteries can explode is used improperly. Do not recharge, disassemble, or dispose of in a fire. Failure to follow this precaution can result in damage to equipment and injury to personnel.
Removal and Replace Procedures Removing and Replacing Hotswap DC Power Supplies Removing and Replacing Hotswap DC Power Supplies NOTE If the system has a one piece front bezel, perform step 1. If the system has a two piece front bezel, perform step 2. Step 1. Open the one piece front Bezel. Step 2. Remove the two piece front Bezel. 1. Open the Disk Media access door, exposing the plastic bezel pins inserted in the clips at the top and bottom of the Disk Media bay on the left side. 2.
Removal and Replace Procedures Removing and Replacing Hotswap DC Power Supplies 3. Remove the T-15 mounting screw located to the right of the handle near the top of the power supply. WARNING Use care when removing power supplies from the server. the supplies are heavier than they appears. Failure to follow this precaution can result in damage to equipment and injury to personnel. 4. Grasp the handle and pull the power supply out of the server. 5.
Removal and Replace Procedures Removing and Replacing Hotswap DC Power Supplies Figure 2-3 NOTE Installing a Power Supply If the system has a one piece bezel, perform step 5. If the system has a two piece bezel, perform step 6. Step 5. Close the one piece front Bezel. Step 6. Install the two piece front Bezel. 1. Swing the Disk Media access door open so that the plastic pins that go into the metal clips on the Disk Media bay are exposed.
Removal and Replace Procedures Removing and Replacing Hotswap DC Power Supplies Figure 2-4 Chapter 2 Installing the Two Piece Front Bezel 35
Removal and Replace Procedures Removing and Installing the Diffuser Card Removing and Installing the Diffuser Card Under normal conditions, it should not be necessary to remove and install the diffuser card. The diffuser card is installed at the factory. If, however, there is a need to remove or replace the card, proceed as follows to remove and replace the diffuser card. Step 1. Extend the server out the front of the enclosure NOTE Ensure that there is enough space, approximately 1.5 meters (4.5 ft.
Removal and Replace Procedures Removing and Installing the Diffuser Card Step 2. Remove the side cover. The Side Cover protects the side service bay. The power to the server does not have to be off to remove the side cover. However, operation of the server without the side cover in place can make it susceptible to cooling and EMI problems. Loosen the captive T-15 screws that hold the side cover in place, then grasp the strap handle and pull the cover away from the server.
Removal and Replace Procedures Removing and Installing the Diffuser Card Step 3. Remove the diffuser card. The diffuser card is located between the second and third slots in the service bay, immediately above the core I/O cards.
Removal and Replace Procedures Removing and Installing the Diffuser Card Before removing the diffuser card from the server, perform the following tasks: 1. Power down the server. 2. Detach all power cables from the server. 3. Remove the diffuser card by grasping the edge and pulling it out of the server. Use care to avoid hitting any components on the core I/O card. Step 4. Reinstall the diffuser card. To replace a Core I/O card, perform the following steps: 1.
Removal and Replace Procedures Removing and Installing the Diffuser Card Step 6. Insert the Server from the Front To return the server into the rack, perform the following steps: 1. Release the rail clips on each side of the server by pressing them. 2. Push the server into the rack until it stops. 3. Reinstall the four T-25 screws that fasten the server to the rack. 4. Reinstall the front Bezel.
Removal and Replace Procedures Replacement Parts and Upgrades Replacement Parts and Upgrades Refer to the rp5400 Series of Servers information at http://docs.hp.com for additional part information. The table below represents parts unique to the Carrier Grade products. Table 2-1 Parts List New Part Number Exchange Part Number Description Z7535-60103 None Platform Monitor 0950-4337 Z7535-69101 DC Power Supply Z7535-63002 None DC Power Cable A5191-04013a None Front Bezel a.
Removal and Replace Procedures Replacement Parts and Upgrades 42 Chapter 2
3 Regulatory/Safety Statements Chapter 3 43
Regulatory/Safety Statements FCC Statement (USA Only) FCC Statement (USA Only) The Federal Communications Commission (in 47 CFR 15.105) has specified that the following notice be brought to the attention of the users of this product. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
Regulatory/Safety Statements International International VCCI Statement (Japan Only) Spécification ATI Classe A (France seulement) DECLARATION D'INSTALLATION ET DE MISE EN EXPLOITATION d'un matériel de traitement de l'information (ATI), classé A en fonction des niveaux de perturbations radioélectriques émis, définis dans la norme européenne EN 55022 concernant la Compatibilité Electromagnétique.
Regulatory/Safety Statements International Geräuschemission (Deuschland) LpAm <60dB (Arbeitsplatz) Laser Safety This product contains a laser internal to the Optical Link Module (OLM) for connection to the Fibre communications port. In the USA, the OLM is certified as a Class 1 laser product conforming to the requirements contained in the Department of Health and Human Services (DHHS) regulation 21 CFR, Subchapter J. The certification is indicated by a label on the plastic OLM housing.
Regulatory/Safety Statements EMC Regulatory EMC Regulatory EMC Certification prEN 55024-2 prEN 55024-3 prEN 55024-4 For USA, FCC Class A, part 15 For Europe, CISPR-22 Level A EMC Labels CE Marking FCC Statement Canadian EMC Statement Japanese VCCI Statement Safety Safety Certification UL 1950, 2nd Edition CSA 22.2 No. 950-93 IEC 6095 A4:1996 IEC 6095 A11:1997 EMOKO-TUE (74) DK203 TUV EN60950 1992, 2nd Edition SS-EN 60950 & EMKO-TSE (74-SEC)203.93 SSIFS 1980:2 or SS-EN 60825 EN 60950 1992, 2nd Edition Am.
Regulatory/Safety Statements EMC Regulatory Safety Labels • UL Mark listed • UL Mark for Recognized Component • CSA Mark • TÜV/GS Mark 48 Chapter 3
Regulatory/Safety Statements EMC Regulatory DECLARATION OF CONFORMITY according to ISO/TEC Guide 22 and EN 45104 Manufacturer’s Name: Hewlett-Packard Company Internet & Applications Systems Division Manufacturer’s Address: 8000 Foothills Blvd.
Regulatory/Safety Statements EMC Regulatory DECLARATION OF CONFORMITY according to ISO/TEC Guide 22 and EN 45104 European Contact: Your local Hewlett-Packard Sales/Service Office or Hewlett-Packard GmbH, Department HQ-TRE, Herrenberger Straße 130, D-71034 Böblingen (FAX: + 49-7031-14-3143) 50 Chapter 3
