7100ux Optical Jukebox Service Manual (AA969-90904, September 2004)

FRU Removal and Replacement

851000ux/1900ux/2300ux and 3800ux/7100ux Optical Jukebox Service Manual

Replacing the Vertical Motor Gear Box

1. Remove the right access panel (refer to “Access for 1000ux/1900ux/2300ux Models” on

page 45).

2. Remove the translate frame (refer to “Removing/Replacing the Translate Frame

(Including the Picker)” on page 77).

3. Pull the rear tensioner upwards to raise all three tensioners up to a convenient working

height.

Figure 39: Opening the Tensioners to Relieve Cable Tension

4. Release the tension on the rear rope tensioner (drive rope) using the following steps (see

Figure 39):

a. Pull back the metal section to release the metal securing tab seated in the plastic

section.

b. Swing the metal section out and off the pivoting pegs on the plastic section.

5. Take the drive rope off the upper pulleys (see #3 on Figure 39).

6. Remove the drive rope from the rear tensioner (see #2 on Figure 39).

a. Unfasten the spring.

b. Pull both ends of the rope out of the tensioner.

7. Remove the T-15 screw from the rope coupler cover (see #1 on Figure 39).