User's Manual

ManualsBrandsHTC ManualsCar video systemsA05

6/30/2008 2:31:32 PM

Doc. No. DOC-00040624

REV.

Issued Date 2008/4/14

Revised Date 2008/6/23

A05

Doc. Title

Diamond Service Manual

Page 1 of 109

HTC CONFIDENTIAL

SM-TP001-0704

HTC Corporation

Diamond

Service Manual

HTC Proprietary

Confidential Treatment Requested

Rev. A05

HTC Corporation

Engineering Mobility

Summary of content (109 pages)

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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Diamond Service Manual Page REV. A05 1 of 109 Diamond Service Manual HTC Proprietary U Confidential Treatment Requested Rev.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 2 of 109 REVISION CONTROL TABLE REV DATE CONTENTS DEPT REVISED STAGE AX01 2008/04/14 PSE Steven Liu CVT A01 2008/5/9 PSE Steven Liu MV A02 2008/5/29 Fist Draft 1. Modify product overview 2. Add RF spec 3. Add pre-load process 1. Modify the pre-load process in chapter 4 2. Modify ESPL material P/N 3.
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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Diamond Service Manual Page REV. A05 3 of 109 Table of Contents 1. INTRODUCTION ....................................................................................................................................................................4 1.1 PRODUCT FEATURES ........................................................................................................................................
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 4 of 109 1. Introduction This manual provides the technical information to support the service activities of Diamond. This document contains highly confidential information, so any or all of this document should not be revealed to any third party.
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Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 HTC Corporation . Doc. Title Page Diamond Service Manual REV. A05 5 of 109 1.1 Product Features Platform HS DPA/UMTS ra Ult slim bar type PDA phone form factor 0: 85 824-849 MHz, 869-894 MHz (Band V) Mi Windows Mobile 6.1 professional crosoft 900: 880-915 MHz, 925-960 MHz (Band VIII) 19 00:1850-1910MHz, 1930-1990MHz (Band II) Dimension 10 2 mm(L) x 51 mm(W) x 11.
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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page Diamond Service Manual REV.
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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page Diamond Service Manual Tri-Axis Accelerometer uplex Full d Resolution: 1.22 milli-g Audi o sampling rate Auto po rtrait / landscape mode change when 11KHz, 22KHz, 44KHz orientation change ck Playba (downlink): 16-bits with 44KHz 7 of 109 AMR-NB/AMRWB/ Turange: 87.
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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page Diamond Service Manual Co-exist with WiFi Fi Wi [manufacture option] k time: Tal 1.3 ~ 5.
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HTC Corporation . Doc. Title Doc. No.
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Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 HTC Corporation . Doc. Title Page Diamond Service Manual DirectShow Filters for WMP - Video ceVoi Dial & Command Motion JPEG (AVI), H.
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HTC Corporation . Doc. Title Diamond Service Manual Talking dictionary(HTC Asia) Antiviru s (Vodafone) Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 11 of 109 USB certification CB certificate / report [International] RIM Bla ckberry Push E-mail Client (Vodafone) UAELAB [UAE] shWAP OTA Pu (Vodafone) ICASA [T.B.D.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 12 of 109 1.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 18 of 109 2. Device Disassembling and Assembling Procedure 2.1 Tools List level No. 1 2 3 4 5 6 7 L1 8 9 9 10 11 12 13 14 15 16 17 L2 18 L 2.5 19 18 19 Item Vendor P/N Mini USB DATA interface Cable Earphone Headset AC Adapter WLAN AP Mini Memory Card with Diag.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 19 of 109 2.2 Disassembling procedure TOOLS NEEDED FOR ASSEMBLING AND DISASSEMBLING PROCESS. 1. LENS CLEANING CLOTH. 2. PHILIPS SCREW DRIVER 000X40. 3. FLAT PLASTIC STICK. 4. PLASTIC TWEEZERS. 5.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 25 of 109 DISCONNECT THE GPS COAXIAL CABLE FROM THE MAIN BOARD CAREFULLY NOTE: DO NOT RE-USE THE BT/WIFI AND GPS COAXIAL CABLE WHEN YOU DISASSEMBLE THE COAXIAL CABLE.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 31 of 109 REMOVE THE RECEIVER FROM THE HOUSING CAREFULLY DISASSEMBLY COMPLETED! NOTE: DUE TO THE S/N LABEL HINDS THE BACKWARD OF BEZEL AND YOU CAN’T SEE THE SERIAL NUMBER.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 32 of 109 2.3 Assembling procedure TOOLS NEEDED FOR ASSEMBLING AND DISASSEMBLING PROCESS. 1. LENS CLEANING CLOTH. 2. PHILIPS SCREW DRIVER 000X40. 3. FLAT PLASTIC STICK. 4. PLASTIC TWEEZERS. 5. BOARD TO BOARD CONNECTOR ASSEMBLY FXTURE INSERT THE NAVI BOARD MODULE INTO THE HOUSING FASTEN THE 4 SCREWS AS INDICATED POSITION OF PICTURE TORQUE: 0.5 ± 0.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 41 of 109 PLACE THE METAL COVER ON THE BACWARD OF THE FRONT COVER ATTACH THE STYLUS SUPPOTER ONTO THE FRONT BEZEL AND FATEN THE 2 SCREWS TORQUE: 0.5 ± 0.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 43 of 109 ATTACH THE ANTENNA COVER ONTO THE FRONT BEZEL FASTEN THE 3 SCREWS INTO THE ANTENNA COVER TORQUE: 0.9 ± 0.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 44 of 109 ATTACH THE 5 SCREWS INTO THE SIM COVER TORQUE: 0.5 ± 0.
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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Diamond Service Manual Page REV. A05 46 of 109 3. ROM Re-flash Procedure 3.1 ROM upgrade thru RUU (Re-flash Upgrade Utility) Connect device to PC 1. Setting and allow USB connections in Microsoft ActiveSync. 2. Connect your device and desktop/ or laptop via USB cable. 3. Check the pop-up message from Microsoft ActiveSync when device is synchronized with PC. Download OS Image from SDO 4.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 47 of 109 RUU-1 7. Hold the volume down key then press power button to trigger the boot loader mode. 8. Read the pop-up message form ROM update utility and select the “I understand…” checkbox. 9. Click “Next” to proceed. RUU-2 10. Read the pop-up message form ROM update utility to follow and perform the instructions and select the “I completed…” checkbox. 11.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 48 of 109 RUU-4 14. Double verify the ROM revision which you want to update before re-flash procedure. 15. Click “Next” to proceed. RUU-5 16. Read the information from pop-up message and the OS update procedure will takes 10 minutes long. 17. Click “Next” to proceed. RUU – 6 18. You can see the update progress from your PC and in your device. RUU – 7 19.
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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Diamond Service Manual Page REV. A05 49 of 109 3.2 Rom Image upgrade thru SD card Download OS Image from SDO 1. Download OS image from SDO. http://htcscm10.htc.com.tw/SDO 2. Un-zip the image file. Format SD card and copy image file to SD card 3. Select file system and format the SD card to FAT32 mode. 4. Copy image file XXX.nbh to the micro SD card and rename to DIAMIMG.NBH.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 50 of 109 SD Upgrade - 1 Note: The display with line of diagnostic mode is normal due to it is reliability issue for VGA resolution. 5. Connect the USB Y cable into the unit. 6. Connect the card reader and AC adapter into the USB Y cable. SD Upgrade - 2 7. Turn the device power off and insert Diagnostic SD card. 8.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 51 of 109 SD Upgrade - 4 11. After finish, press Reset button to reboot.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 52 of 109 4. DIAGNOSTIC PROGRAM 4.1 List of Diagnostic / WinCE Test Items Win CE Diagnostic Mode No Item Function Test 1 Auto 2 ROM Checksum Test 3 Stylus Detect Test 4 LED Test 5 Display Test 6 LCD Back Light Test 7 Vibrator Test 8 Key Test Description Remark Auto Regular Tests (Display, B.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 54 of 109 Pre-load Process-1 1. Download diagnostic program from SDO (DOC-00040662). http://htcscm10.htc.com.tw/SDO Pre-load Process-2 Note: The display with line of diagnostic mode is normal due to it is reliability issue for VGA resolution. 2. Copy the diagnostic and ROM code into the source mater card 3. Connect the USB Y cable into the unit. 4.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 55 of 109 Pre-load Process-4 8. Press action key to select Content Tool for content files restore. Pre-load Process-5 9. Press action key to select Check Contents before doing the file pre-load. Pre-load Process-6 10. Confirm the checking result and shows on the screen.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 56 of 109 Pre-load Process-7 11. Press action key to select Restore Content to MoviNAND Pre-load Process-8 12. It will restore content files into internal storage automatically. Pre-load Process-9 13. It shows the checksum and total time after finishing the content files restore.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 57 of 109 Pre-load Process-10 14. Reboot the device then enter OS to check the content files in the internal storage. Pre-load Table Pre-load the all files into the internal storage.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 58 of 109 WinCE Test Bluetooth Test - 1 1. Tap icon Comm Manager on the Today screen and turn on Bluetooth. 2. Tap the icon “Settings” down-right the corner of the screen and select the “Make this device….” Checkbox. 3. Press Action key (Jog-ball) to go next test pattern. Bluetooth Test-2 4. Tap Start->Settings->Connections-> Beam and select “Receive all….
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 59 of 109 USB Test 1. 2. 3. 4. Start up the Microsoft® ActiveSync®program in the PC. Select ActiveSync in the setting of menu Insert USB cable and connect unit to desktop/ or laptop. The USB to PC icon -> is appears on the Today screen when your device is connected to your desktop/ or laptop. Camera Test 1.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 60 of 109 WLAN Test 1. Tap icon Comm Manager on the Today screen and turn on WLAN. 2. Select the hot-spot/ or access point which searchable and appears on screen. 3. Once the hot-spot (access point) is connected, press the IE button and logon Internet. GPS Test 15. Download test program from SDO (DOC-00042190) http://htcscm10.htc.com.tw/SDO 16.
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HTC Corporation . Doc. Title 1. Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 61 of 109 Insert the headset into the USB connector before doing the testing. 2. Tap icon FM Radio in the programs of the menu. 3. Select the different channels for testing. Audio Test-1 1. Download test program from SDO (GSD-00004973) http://htcscm10.htc.com.tw/SDO 2. Un-zip the image file. 3. Copy “mfgtest.dll” and “Audio Test.
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HTC Corporation . Doc. Title 7. Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 62 of 109 Select the Speaker Test then press Play button for testing Audio Test-4 8. Connect the headset into the USB port before doing the testing 9. Select the Headset Test then press Play button for testing Audio Test-5 10. Select the Int-Rec Test then press the “Record” button for voice recording first 11.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 63 of 109 Audio Test-6 12. Connect the headset into the USB port before doing the testing 13. Select the Ext-Rec Test then press the “Record” button for voice recording first Cap Sensor Test-1 1. 2. Install CapSensorTest tool to device. Execute the test tool. Cap Sensor Test-2 3. 4. Light touch the surface of keycap and press down the Navi key.
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HTC Corporation . Doc. Title 5. Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 64 of 109 Find the “CapSensorTestOK” log file in the folder and it means cap sensor function pass.
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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Diamond Service Manual Page REV. A05 65 of 109 Test Procedure How to select test item: Using navigation button -"Up" or "Down" to select the test items How to execute the test program: Press “Action” button to start each of test items. Diagnostic Main Menu/Function Test Menu 1. Turn the device power off and insert Diagnostic SD card into the USB card reader. 2.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 66 of 109 ROM Checksum Test 7. Press Action key to select 8. The Rom Checksum will be displayed on the screen Stylus Detect Test 9. Press Action key to select 10. It will perform the stylus test, please follow the system instruction to remove and insert the stylus. LED Test 11. Press Action key to select 12.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 67 of 109 Display Test (and RED/ GREEN pattern) 13. Press Action key to select Display Test on Function test menu. 14. After the test pattern is show up, please check the pattern if any un-uniform color or chromatist. 15. Press Action key to continue the next test pattern. Display Test (BLUE/ BLACK pattern) 16. Press Action key to continue the next test pattern.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 68 of 109 LCD Back Light Test 18. Press Action key to select B.L Test on Function test menu. 19. Press Action key to switch the LCD backlight level from Level 1,Level2, Level3, Level4, Level5 Press Action key to exit and return to Function test menu. Vibrator Test 20. Press Action key to select Vibrator Test on Function test menu. 21.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 69 of 109 G Sensor Test 24. Press Action key to select G Sensor Test on Function test menu. 25. Put the unit on the table with when performing this G sensor testing.
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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page Diamond Service Manual REV. A05 70 of 109 5. Power Measurement Test 5.1 Main board leakage current Test Procedure This is a quick method to measure if any abnormal leakage current on main board which caused high power consumption compare to GOOD main board. (1) Requirement： - Control box Equipment list 1. Control box 2.
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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page Diamond Service Manual REV. A05 71 of 109 C. types Jig Jig - E (3 pins-Short) Jig-E Equipment set up 1.
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HTC Corporation . Doc. Title A Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page Diamond Service Manual REV. A05 72 of 109 2. Set up each button by row A~D according to product specification Following is an setting for Diamond Button set up matrix MODEL B C Diamond JIG TYPE E A B C D 0 8 X 0 It means, press button A0,B8,D0 D 3. Install jig to device (the photo is for reference only) Start testing 1.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 73 of 109 2. Press Power button to turn on the Device 3. In “main page”, Check phone status, Click “Turn on flight mode” Set the unit to : * Flight mode * Make sure all RF function is off (phone, BT, Wifi..) Idle current test Sleep current test 4. Measure Idle mode current.
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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Diamond Service Manual Page REV. A05 74 of 109 5.2 Battery rundown test procedure Test Requirement: -Windows 2000/XP -USB Cable -ActiveSync 4.2 above (WINCE 6.0 should use ActiveSync 4.5) -Master Unit -Battery in Warranty Caution: Please charge your unit to full capacity for battery (until the green light is displayed) before doing the test. TEST PROCEDURE Connect device to PC I.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 75 of 109 Battery Rundown-1 VI. Adjust the Backlight brightness into the maximum level on battery power. Battery Rundown-2 VII. urn Disable off backlight T if device is not used for in Battery power.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 76 of 109 Battery Rundown-3 VIII. Execute PowerDetect.exe under WinCE Battery Rundown-3 IX. Set the Sleep as 1hour X.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 77 of 109 Battery Rundown-4 XI. After running 1 hour, the test will be finished. XII. Press the Power Button to turn on the power. XIII. Click ok to quit the program. Battery Rundown-5 XIV. Test result is generated into the log file as PowerCap(x).
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 78 of 109 Battery Rundown-6 XV. Tag the log file to check the capacity. Caution: If the capacity is under 70%, Please replace a new battery.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 79 of 109 6. Cosmetic Inspection Criteria 6.1 Classes definition of inspective area z Class A area => The front side of main unit involve all buttons and LED lens except LCD. z Class C area => 4 sides and back views of main unit. z Class D area => The socket of battery, inner side of battery cover.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 80 of 109 a. Inspection distance: 30cm / Inspection time: 5 sec b. Ambient illumination is to be 500-1000 Lux (Incandescent lamp) c. Inspection should be performed under the condition that LCD screen could reflect the mirror image of lamp. d. The criteria of Newton ring's tinges and measure of area must follow up the worst-case sample. 6.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 81 of 109 6.3 Main unit inspection Gap & Step inspection Description Accept criteria Level 1 GAP BETWEEN ALL GENERIC ME PARTS < 0.4 mm Minor 2 GAP BETWEEN TOUCH WINDOW AND A PARTS < 0.3 mm Minor 3 STEP BETWEEN MATING PARTS < 0.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 82 of 109 7. Generic Troubleshooting 1．Main Unit Does Not Respond to Power Button (1) Connect the AC adapter, maybe the battery pack is exhaust and wait few minutes for battery recharging. (2) Check if battery installed well. (3) Check the Power Button whether it’s damaged. (4) Replace another battery pack. (5) Try to start boot-loader mode [refer to section 4.2].
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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Diamond Service Manual Page REV. A05 83 of 109 4．Unusual Vertical / Horizontal lines or partial display (1) Check the connection of LCM FPC whether is properly connected. (2) Try to cold boot the unit then tries again. (3) Try to re-flash the ROM code. (4) Try with another T/P with housing assembly. (5) Try with another Main Board.
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Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 HTC Corporation . Doc. Title Diamond Service Manual Page REV. A05 84 of 109 7．Battery Pack does not start (1) Make sure the battery cover is closed properly. (2) Connect to the AC Adapter and see if it takes charge. Also check AC Adapter condition. (3) Check whether AC Adapter is functioning properly. (4) Check whether the condition of Battery Charging status is correct. (5) Check the appearance of Battery Pack if any abnormal..
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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Diamond Service Manual Page REV. A05 85 of 109 (3) Try to re-flash the ROM code. (4) Clean up the speaker connection side on MB if there is any contamination. (5) Dismantle and Check whether the Speaker is properly installed (Orientation) (6) Replace Speaker if necessary. (7) Replace Main Board if necessary.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 86 of 109 (5) Once the defective part has been identified, verify the defective part again whether the symptom could be duplicated with another unit. 12．Internal storage device not functioning (1) Make sure the GPS environment is outside of room before connecting to satellite. (2) Make sure the GPS connection setting has properly set in navigation map.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 87 of 109 8.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 88 of 109 Agency label_DIAM110 The brand name is shown on Bezel. HTC P/N: 77H00598-01M Size: 40.3 X 38.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 89 of 109 Agency label_DIAM120 The brand name is shown on Bezel. HTC P/N: 77H00598-03M Size: 40.3 X 38.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 90 of 109 Agency label_DIAM130 The brand name is shown on Bezel. HTC P/N: 77H00598-05M Size: 40.3 X 38.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 91 of 109 Agency label_DIAM140 The brand name is shown on Bezel. HTC P/N: 77H00598-06M Size: 40.3 X 38.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 92 of 109 Agency label_DIAM300 The brand name is shown on Bezel. HTC P/N: 77H00598-02M Size: 40.3 X 38.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 96 of 109 9. Generic Spare Part List and Photos 9.1 SPL for Repair Item 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 P/N Description Qty BATTERY_LI-ION,900mAh,3.7V,TWS,ICP533640SR,MAXELL,60/-20degC,42*40 35H00112-00M *5.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 97 of 109 NOTE: THE PHOTO OF SPL IS GENERIC AND ONLY FOR REFERENCE, THE COLOR AND APPEARANCE MAY BE DIFFERENT FROM THE SHIPPED PARTS, IF YOU WANT TO APPLY THOSE PARTS, PLEASE CONTACT YOUR SERVICE ACCOUNT MANAGER FOR MORE INFORMATION. AS FOR PICTURE, PLEASE REFER TO THE TABLE AS BELOW. FOR REFURBISHMENT PARTS, THE TABLE IS FOR YOUR REFERENCE.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV.
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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Diamond Service Manual Page REV. A05 103 of 109 9.2 Board Level 2.5 Repairs Basic Repair Instructions for Component Replacement: Step 1 Place the solder-proof tape to cover the surrounding area of the components which being replaced.
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Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 HTC Corporation . Doc. Title Page Diamond Service Manual REV. A05 104 of 109 51H40485-XXM PCBA-MAIN BOARD (Side A) Location P/N Description Remark MAM1 75H00643-00M Connector B to C,10P,0.3Pitch,FF12-10A-R11A,DDK,0.2A,50V,5.2*4.23*0.9mm MAM2 75H00772-00M Connector B to B,90mohm,Female,MATSUSHITA,AXT340164,40P,0.4Pitch,0.3A,60V MAM3 75H00769-00M Connector I/O,40mohm,ACON,C-MJE24-00-00,11P,0.45Pitch,0.
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HTC Corporation . Doc. Title Diamond Service Manual Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page REV. A05 106 of 109 51H40485-XXM PCBA-MAIN BOARD (Side B) Location P/N Description Remark MAM14 75H00628-00M Connector FPC,45P,100mohm,HIROSE,FH26-45S-0.3SHW(05),0.2A,30V,0.3SHW MAM8 75H00771-00M Connector I/O,40mohm,ACON,C-MJE23-00-00,11P,0.45Pitch,0.5A,30V PACON1 75H00776-00M Connector Device,60mohm,SUYIN,060062MB003GX01ZL,3P,2.
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HTC Corporation . Doc. Title Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page Diamond Service Manual REV. A05 108 of 109 10. RF Antenna Specification EIRP & Sensitivity Test Channel 975 42 124 28.0 28.0 28.0 Cell power Spec (dBm) -104 -104 -104 Channel 512 698 885 28 28 28 Cell power Spec (dBm) -104.0 -104.0 104.0 Channel 512 661 810 26 26 26 -104.0 -104.0 104.0 2937 3013 3088 18 18 18 -104.0 -104.0 104.
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HTC Corporation . Doc. Title BT EIRP (dBm) EIRP Spec (dBm) EIS (dBm) EIS Spec (dBm) EIRP Spec EIS Spec Doc. No. DOC-00040624 Issued Date 2008/4/14 Revised Date 2008/6/23 Page Diamond Service Manual Channel 0 Channel 39 REV. A05 109 of 109 Channel 78 >-6 >-6 >-6 <-73 <-73 <-73 WiFi2400 (b mode) WiFi2400 (g mode) (11Mbps) >9.0dBm >9.0dBm < -76.0dBm < -74.