Instructions / Assembly
Table Of Contents
- Part 1 - General Safety Information
 - Part 2 - Before You Start
 - Part 3 - Prepare the Boiler
- A. Locating the Boiler
 - B. Structure
 - C. Leveling
 - D. Clearances for Service Access
 - E. Wall Mounting Considerations
 - F. Wall Mounting Instructions
 - G. Residential Garage and Closet Installations
 - H. Exhaust Vent and Intake Pipe
 - I. Carbon Monoxide Detectors
 - J. Prevent Combustion Air Contamination
 - K. Removing a Boiler from a Common Vent System
 - K. Water Chemistry Requirements*
 - L. Technical Specifications
 
 - Part 4 - Piping
- A. General Plumbing Information
 - B. Relief Valve
 - C. Backflow Preventer
 - D. Potable Expansion Tank
 - E. Circulators
 - F. Hydronic Piping with Circulators, Zone Valves, and Multiple Boilers
 - G. Circulator Sizing
 - H. Check / Control Water Chemistry
 - I. Plumbing
 - J. Fill and Purge Heating System
 - K. Glycol Antifreeze Solutions
 - L. Zoning with Zone Valves
 - M. Zoning with Circulators
 - N. Multiple Boilers
 - O. Applications*
 
 - Part 5 - Venting
 - Part 6 - Condensate Removal
 - Part 7 - Wiring
- A. Installation Must Comply With
 - B. Field Wiring Terminations
 - C. Field Wiring
 - D. Line Voltage Wiring for Standard Boiler
 - E. Alarm Connections
 - F. Low Voltage Connections for Standard Boiler
 - G. Thermostat
 - H. Outdoor Sensor
 - I. Indirect Sensor
 - J. Optional 0-10 Volt Building Control Signal
 - K. Optional UL353 Low Water Cut-Off Interface Kit
 - L. Wiring of Cascade System Communication Bus
 - M. Cascade Master Pump and Sensor Wiring
 - N. Cascade Follower Pump and Sensor Wiring
 
 - Part 8 - Gas Connections
 - Part 9 - Start-Up Preparation
- A. Check / Control Water Chemistry
 - B. Check for Gas Leaks
 - C. Freeze Protection (When Used)
 - D. Fill and Test Water System
 - E. Purge Air from Water System
 - F. Check Thermostat Circuit(s)
 - G. Condensate Removal
 - H. Final Checks Before Starting Boiler
 - I. Setting Up a Single Boiler
 - J. Setting Up a Cascaded System
 - K. Lockout Condition
 - L. Cascade System Programming
 
 - Part 10 - Start-Up Procedure
 - Part 11 - Start-Up Procedures for the Installer
 - Part 12 - Troubleshooting
 - Part 13 - Maintenance
 - Part 14 - Shutdown
 - Part 15 - Installation Checklist
 - Part 16 - Maintenance Report
 - Part 17 - Replacement Parts
 

LP-387 Rev. 011 Rel. 006 Date 6.28.19
28
Part 5 - Venting
The boiler must be vented as detailed in this section. Ensure exhaust 
vent and intake piping complies with these instructions regarding 
vent system. Inspect nished exhaust vent and intake piping 
thoroughly to ensure all joints are well secured, airtight, and comply 
with all applicable code requirements, as well as the instructions 
provided in this manual. Failure to properly install the vent system 
will result in severe personal injury or death.
A. General
This boiler is certied as a “Category IV” appliance and requires a 
special venting system. The vent system will operate with a positive 
pressure in the pipe. Exhaust gases must be piped directly outdoors 
using the vent materials and rules outlined in these instructions. Do 
not connect vent connectors serving appliances vented by natural 
draft into any portion of mechanical draft systems operating under 
positive pressure. Follow the venting instructions carefully. Failure 
to do so will result in substantial property damage, severe personal 
injury, or death.
1. Installation should be made in accordance with the regulations of 
the Authority Having Jurisdiction, local code authorities, and utility 
companies which pertain to this type of water heating equipment.
2. Install the venting system in accordance with these instructions 
and with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA 
B149, and / or applicable provisions of local building codes.
3. This boiler must be vented with materials, components, and systems 
listed and approved for Category IV appliances.
Exhaust and intake are to be piped separately. This boiler cannot 
share a common exhaust or intake with multiple appliances. Failure 
to follow these instructions will result in substantial property 
damage, severe personal injury, or death.
NOTE: To avoid contamination often contained in indoor air, it is best 
to pipe all intake combustion air directly to the outdoors.
NOTE: Care must be taken to prevent condensate freezing in the 
exhaust vent pipe system. See local, state, provincial, and national 
codes for best practices to prevent condensate freezing in the exhaust 
vent pipe system.
Improper seating of vent pipe gaskets can cause eventual gasket 
failure and exhaust gas leakage. Ensure the exhaust vent pipe is 
properly beveled and seated before insertion into the ue adapter. 
Failure to do so could result in property damage, severe personal 
injury, or death.
Due to the extreme ammability of most glues, cements, solvents, 
and primers used to join plastic exhaust vent and intake pipes, 
explosive solvent vapors must be cleared from all vent piping 
before start-up. Avoid using excess cement or primer, as this may 
pool in the vent pipes. Vent assemblies should be allowed to 
cure for a period of at least 8 hours before powering a connected 
appliance. Failure to follow these instructions will result in 
substantial property damage, severe personal injury, or death. It is 
the installers’ responsibility to understand the hazards associated 
with explosive solvents and take the necessary precautions to 
avoid these risks.
Exhaust vent adaptors are not designed as load-bearing devices, 
and must not be used to support exhaust vent piping. All vent pipes 
must be properly connected, supported, and the exhaust vent must 
be pitched a minimum of 1/4” per foot back to the boiler to allow 
drainage of condensate. Failure to properly support vent piping 
and follow the information in this statement could result in product 
damage, severe personal injury, or death.
It is required to insert the provided exhaust and intake screens into 
the vent terminations to prevent blockage caused by debris or birds. 
Failure to keep terminations clear could result in property damage, 
severe personal injury, or death.
•  DO NOT insulate the rst three (3) linear feet of the exhaust 
vent run.
•  CPVC, Polypropylene, or Stainless 
Steel pipe material MUST be used 
if the rst three (3) linear feet of the 
exhaust vent run is insulated or 
passes through an enclosed space 
greater than 6” in length, such as 
a wall. NOTE: Only Stainless Steel 
pipe material may be insulated.
•  If CPVC is used to meet these 
requirements, the balance may be 
installed with approved PVC pipe.
•  If Polypropylene or Stainless Steel is used to meet these 
requirements, the balance of the vent run must be installed 
with the same material.
•  Failure to comply with this warning could result in property 
damage, severe personal injury, or death.
Exhaust
LP-179-JJ
11/30/17
Length
Greater than 
Six (6) Inches 
Enclosed 
Space
Within First Three (3) Linear Feet of 
Appliance Exhaust Vent Adapter










