Instructions / Assembly
Table Of Contents
- Part 1 - General Safety Information
 - Part 2 - Before You Start
 - Part 3 - Prepare the Boiler
- A. Locating the Boiler
 - B. Structure
 - C. Leveling
 - D. Clearances for Service Access
 - E. Wall Mounting Considerations
 - F. Wall Mounting Instructions
 - G. Residential Garage and Closet Installations
 - H. Exhaust Vent and Intake Pipe
 - I. Carbon Monoxide Detectors
 - J. Prevent Combustion Air Contamination
 - K. Removing a Boiler from a Common Vent System
 - K. Water Chemistry Requirements*
 - L. Technical Specifications
 
 - Part 4 - Piping
- A. General Plumbing Information
 - B. Relief Valve
 - C. Backflow Preventer
 - D. Potable Expansion Tank
 - E. Circulators
 - F. Hydronic Piping with Circulators, Zone Valves, and Multiple Boilers
 - G. Circulator Sizing
 - H. Check / Control Water Chemistry
 - I. Plumbing
 - J. Fill and Purge Heating System
 - K. Glycol Antifreeze Solutions
 - L. Zoning with Zone Valves
 - M. Zoning with Circulators
 - N. Multiple Boilers
 - O. Applications*
 
 - Part 5 - Venting
 - Part 6 - Condensate Removal
 - Part 7 - Wiring
- A. Installation Must Comply With
 - B. Field Wiring Terminations
 - C. Field Wiring
 - D. Line Voltage Wiring for Standard Boiler
 - E. Alarm Connections
 - F. Low Voltage Connections for Standard Boiler
 - G. Thermostat
 - H. Outdoor Sensor
 - I. Indirect Sensor
 - J. Optional 0-10 Volt Building Control Signal
 - K. Optional UL353 Low Water Cut-Off Interface Kit
 - L. Wiring of Cascade System Communication Bus
 - M. Cascade Master Pump and Sensor Wiring
 - N. Cascade Follower Pump and Sensor Wiring
 
 - Part 8 - Gas Connections
 - Part 9 - Start-Up Preparation
- A. Check / Control Water Chemistry
 - B. Check for Gas Leaks
 - C. Freeze Protection (When Used)
 - D. Fill and Test Water System
 - E. Purge Air from Water System
 - F. Check Thermostat Circuit(s)
 - G. Condensate Removal
 - H. Final Checks Before Starting Boiler
 - I. Setting Up a Single Boiler
 - J. Setting Up a Cascaded System
 - K. Lockout Condition
 - L. Cascade System Programming
 
 - Part 10 - Start-Up Procedure
 - Part 11 - Start-Up Procedures for the Installer
 - Part 12 - Troubleshooting
 - Part 13 - Maintenance
 - Part 14 - Shutdown
 - Part 15 - Installation Checklist
 - Part 16 - Maintenance Report
 - Part 17 - Replacement Parts
 

LP-387 Rev. 011 Rel. 006 Date 6.28.19
30
D. Exhaust Vent and Intake Pipe Location
 B 
 H 
 B 
 B  M 
 G 
E
LP-179-CC
A
FIXED
CLOSED
OPERABLE
I
E
E
E
CLOSED
OPERABLE
FIXED
03/28/17
E
E
D
I
E
E
I
DETAIL
I
INSIDE CORNER
 A 
 B 
 B 
 J 
 L 
 K 
 F 
 C 
 K 
E
E
E
Exhaust Vent Terminal
I
Intake Pipe Terminal
Area Where Intake Terminal Is Not Permitted
Figure 15 - Exit Terminals for Direct Vent Systems - ANSI Z223.1 / NFPA 54 for US and CAN/CSA B149.1 for Canada
The building owner is responsible for keeping the exhaust and intake 
terminations free of snow, ice, or other potential blockages, as well 
as scheduling routing maintenance. Failure to keep the vent piping 
terminations clear and properly maintain the heater could result in 
property damage, severe personal injury, or death.
For each oor containing bedroom(s), a carbon monoxide 
detector and alarm shall be placed in the living area outside the 
bedrooms, as well as in the room that houses the heater. Detectors 
and alarms shall comply with NFPA 720 (latest edition). Failure to 
comply with these requirements could result in product damage, 
severe personal injury, or death.
DESCRIPTION US CANADA
A Clearance above grade, veranda, porch, deck, or balcony 1 foot (30 cm)
B Clearance to window or door that may be opened
Direct Vent 1 foot
3 feet (91 cm)
Power Vent
4 ft below or to side of 
opening; 1 ft above opening
C Clearance to permanently closed window *
D
Vertical clearance to ventilated sot located above the terminal within 
a horizontal distance 2 feet (61 cm) from the center line of the terminal
*
E Clearance to unventilated sot *
F Clearance to outside corner *
G Clearance to inside corner *
H
Clearance to each side of center line extended above meter / regulator 
assembly
*
I Clearance to service regulator vent outlet *
Above a regulator 
within 3 feet (91 cm) 
horizontally of the 
vertical center line of 
the regulator vent outlet 
to a maximum vertical 
distance of 15 ft (4.5 m)
J
Clearance to nonmechanical air supply inlet to building or 
the combustion air inlet to any other appliance
Direct Vent 1 foot
3 feet (91 cm)
Power Vent
4 ft below or to side of 
opening; 1 ft above opening
K Clearance to mechanical air supply inlet
3 feet above if within 10 feet 
horizontally
6 feet (1.83 m)
L
Clearance above paved sidewalk or paved driveway located 
on public property
Direct Vent *
7 feet (2.13 m)
Power Vent 7 feet (2.13 m)
M Clearance under veranda, porch deck, or balcony * 1 foot (30 cm)
Table 10 - Vent Termination Clearances - *NOTE: For clearances not specied in ANSI Z223.1 / NFPA 54 for US and CAN/CSA B149.1 for Canada, please 
use clearances in accordance with local installation codes and the requirements of the gas supplier.










