Instructions / Assembly
Table Of Contents
- Part 1 - General Safety Information
 - Part 2 - Before You Start
 - Part 3 - Prepare the Boiler
- A. Locating the Boiler
 - B. Structure
 - C. Leveling
 - D. Clearances for Service Access
 - E. Wall Mounting Considerations
 - F. Wall Mounting Instructions
 - G. Residential Garage and Closet Installations
 - H. Exhaust Vent and Intake Pipe
 - I. Carbon Monoxide Detectors
 - J. Prevent Combustion Air Contamination
 - K. Removing a Boiler from a Common Vent System
 - K. Water Chemistry Requirements*
 - L. Technical Specifications
 
 - Part 4 - Piping
- A. General Plumbing Information
 - B. Relief Valve
 - C. Backflow Preventer
 - D. Potable Expansion Tank
 - E. Circulators
 - F. Hydronic Piping with Circulators, Zone Valves, and Multiple Boilers
 - G. Circulator Sizing
 - H. Check / Control Water Chemistry
 - I. Plumbing
 - J. Fill and Purge Heating System
 - K. Glycol Antifreeze Solutions
 - L. Zoning with Zone Valves
 - M. Zoning with Circulators
 - N. Multiple Boilers
 - O. Applications*
 
 - Part 5 - Venting
 - Part 6 - Condensate Removal
 - Part 7 - Wiring
- A. Installation Must Comply With
 - B. Field Wiring Terminations
 - C. Field Wiring
 - D. Line Voltage Wiring for Standard Boiler
 - E. Alarm Connections
 - F. Low Voltage Connections for Standard Boiler
 - G. Thermostat
 - H. Outdoor Sensor
 - I. Indirect Sensor
 - J. Optional 0-10 Volt Building Control Signal
 - K. Optional UL353 Low Water Cut-Off Interface Kit
 - L. Wiring of Cascade System Communication Bus
 - M. Cascade Master Pump and Sensor Wiring
 - N. Cascade Follower Pump and Sensor Wiring
 
 - Part 8 - Gas Connections
 - Part 9 - Start-Up Preparation
- A. Check / Control Water Chemistry
 - B. Check for Gas Leaks
 - C. Freeze Protection (When Used)
 - D. Fill and Test Water System
 - E. Purge Air from Water System
 - F. Check Thermostat Circuit(s)
 - G. Condensate Removal
 - H. Final Checks Before Starting Boiler
 - I. Setting Up a Single Boiler
 - J. Setting Up a Cascaded System
 - K. Lockout Condition
 - L. Cascade System Programming
 
 - Part 10 - Start-Up Procedure
 - Part 11 - Start-Up Procedures for the Installer
 - Part 12 - Troubleshooting
 - Part 13 - Maintenance
 - Part 14 - Shutdown
 - Part 15 - Installation Checklist
 - Part 16 - Maintenance Report
 - Part 17 - Replacement Parts
 

LP-387 Rev. 011 Rel. 006 Date 6.28.19
44
Part 8 - Gas Connections
Failure to follow all precautions could result in re, explosion, severe 
injury, or death.
It is very important that you are connected to the type of gas noted 
on the rating plate. “LP” for liqueed petroleum, propane gas, or 
“NG” for natural or city gas. Do not do a gas conversion without 
an approved gas conversion kit. Prior to turning the gas on, all gas 
connections must be approved by the local gas supplier or utility, in 
addition to the governing authority.
A gas conversion kit comes with the boiler. Follow the included 
instructions VERY carefully if converting the boiler. Failure to follow 
gas conversion instructions could result in property damage, serious 
injury, or death.
The gas supply shall have a minimum of no less than 3.5” water column, 
a maximum inlet pressure of no greater than 14” water column (350 
mm), and ½ pound pressure (3.5 kPa). The entire piping system, gas 
meter, and regulator must be sized properly to prevent excessive 
pressure drop (greater than 0.5” WC) as stated in the National Fuel Gas 
Code. This information is listed on the rating plate.
UL recognized fuel gas detectors are recommended in all enclosed 
propane and natural gas applications where there is a potential for 
an explosive mixture of fuel gas to accumulate. The installation of 
these detectors should be made in accordance with the detector 
manufacturer’s recommendations, and/or local laws. Failure to install 
fuel gas detectors in these applications could result in re, explosion, 
property damage, severe personal injury, or death.
A. Gas Piping
1. Run the gas supply line in accordance with all applicable codes.
2. Locate and install manual shuto valves in accordance with state 
and local requirements.
3. In Canada, the Manual Shuto must be identied by the installing 
contractor.
4. It is important to support gas piping as the unit is not designed to 
structurally support a large amount of weight.
5. Purge all gas lines thoroughly to avoid start up issues with air in the 
lines.
6. Sealing compound must be approved for gas connections. Care 
must be taken when applying compound to prevent blockage or 
obstruction of gas ow which may aect the operation of the unit.
Support gas supply piping with hangers, not by the boiler or its 
accessories. The boiler gas valve and blower will not support the 
weight of the piping. Make sure the gas piping is protected from 
physical damage and freezing, where required. Failure to follow 
these instructions could result in gas leakage, and result in re, 
explosion, property damage, severe personal injury, or death.
Do not use Teon tape on gas line pipe thread. Use a pipe 
compound rated for use with natural and propane gases. Apply 
sparingly on male pipe ends, leaving the two end threads bare 
and ow unobstructed. Failure to follow these instructions could 
result in gas leakage or blockage, and result in re, explosion, 
property damage, severe personal injury, or death.
Figure 34 - Gas Connection
The gas connection on the boiler is 3/4”. It is mandatory that this tting 
is used for connection to a eld fabricated drip leg as shown in the 
illustration per the National Fuel Gas Code. You must ensure that the 
entire gas line to the connection at the boiler is no smaller than the 
unit supplied connection.
Once all inspections have been performed, the piping must be leak 
tested. If the leak test requirement is a higher test pressure than the 
maximum inlet pressure, you must isolate the boiler from the gas line. 
In order to do this, shut the gas o using factory and eld-installed gas 
cocks. This will prevent high pressure. Failure to do so may damage the 
gas valve. In the event the gas valve is exposed to a pressure greater 
than ½ PSI, 14” w.c. (3.5 kPa), the gas valve must be replaced. Never use 
an open ame (match, lighter, etc.) to check gas connections.
Never use an open ame (match or lighter) to check for gas 
leaks. Use a soapy solution to test connection. Failure to use a 
soapy solution test or check gas connection for leaks can result 
in substantial property damage, severe personal injury, or death.










