Pioneer Versa-Flame INSTALLATION START-UP MAINTENANCE PARTS Pioneer Appliance Models* PHR100-55 / 130-55 / 160-55 / 199-55 Versa-Flame** Combination Appliance Models* PHR130-55C / 160-55C / 199-55C *A suffix of “LP” denotes propane gas This manual must only be used by a qualified heating installer/service technician. Read and understand all instructions in this manual before installing. Perform steps in the order given.
IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. DO NOT STORE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch. Do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important product information. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
The hydronic supply and return connections of these products are for installation in closed loop systems ONLY! Use of this product in any manner other than described in this manual may result in premature product failure, substantial property damage, severe personal injury, or death. Damage or failure of this product (or the system in which it is installed) due to unauthorized use IS NOT COVERED BY WARRANTY. TABLE OF CONTENTS PART 1 – GENERAL SAFETY INFORMATION ..........................................
K. MULTIPLE APPLIANCES......................................................................................................................................................... 21 L. CENTRAL HEATING PIPING DETAIL ...................................................................................................................................... 22 M. PIPING INTO THE DHW PACK ON THE VERSA-FLAME ...................................................................................................... 24 E.
B. CHECK/CONTROL HYDRONIC WATER CHEMISTRY........................................................................................................... 55 C. VERSA-FLAME DHW HEAT PACK WATER QUALITY ........................................................................................................... 55 D. FREEZE PROTECTION (WHEN USED) .................................................................................................................................. 56 E. FILL AND TEST WATER SYSTEM .......
INSTALLER – Read all instructions in this manual before installing. Perform steps in the order given. USER – This manual is for use only by a qualified heating installer/service technician. Have this appliance serviced/inspected by a qualified service technician annually. FAILURE TO ADHERE TO THE GUIDELINES ON THIS PAGE AND HAVE THIS APPLIANCE SERVICED/INSPECTED ANNUALLY CAN RESULT IN SUBSTANTIAL PROPERTY DAMAGE, SEVERE PERSONAL INJURY, OR DEATH.
E. APPLIANCE SYSTEM Thoroughly flush the system (without appliance connected) to remove sediment. The appliance can be damaged by build-up or corrosion due to sediment. HTP recommends a suction strainer in all systems. Do not use petroleum-based cleaning or sealing compounds in the system. Gaskets and seals in the system may be damaged, possibly resulting in substantial property damage. Do not use “homemade cures” or “patent medicines”.
Clean system to remove sediment 1. You must thoroughly flush the system (without the appliance connected) to remove sediment. The high-efficiency heat exchanger can be damaged by buildup or corrosion due to sediment. 2. For zoned systems, flush each zone separately through a purge valve. (If purge valves and isolation valves are not already installed, install them to properly clean the system.) 3. Flush system until water runs clean and you are sure piping is free of sediment. G.
Consider appliance piping and installation when determining appliance location. Do not place the appliance in an area where it will be prone to freezing. To winterize the appliance, drain the entire system. Pump two gallons of non-toxic, NSF food grade, FDA rated GRAS (Generally Recognized As Safe) propylene glycol into the tank. Consult the glycol manufacturer for specific instructions on concentration percentage as well as freeze and burst protection methods.
Condensate Drain Connection This is a condensing high efficiency appliance, and therefore has a condensate removal system. Condensate is nothing more than water vapor derived from combustion products. The condensate is similar to that of an automobile when it is initially started. It is very important that the condensate line slopes away from the appliance, down to a suitable drain. If the condensate outlet is lower than the drain, you must use a condensate removal pump (kit 554200, available from HTP).
3” Polypro Pipe (33’ length Part # 8400P-002, 49.5’ length Part # 8400P-003) U.L. 353 Compliant Low Water Cut-Off Interface Kit with Manual Reset (Part # 7350P-601) Alarm System (Part # 7350P-602) (to monitor any failure) PC Connection Kit (Part # 7250P-320) Condensate Neutralizer (Part # 7450P-212) Vision 2 Temperature Mixing Control (Part # 7250P-322) These additional options may be purchased through your HTP distributor.
4. Gas control system components must be protected from dripping water during operation and service. 5. If the appliance is to replace an existing appliance, check for and correct any existing system problems, such as: System leaks Location that could cause the system and appliance to freeze and leak. Incorrectly-sized expansion tank 6. Clean and flush system when reinstalling an appliance.
Mount the bottom of the appliance a minimum of 18” above the floor of the garage, to ensure the burner and ignition devices are well off the floor. Locate or protect the appliance so it cannot be damaged by a moving vehicle. E. EXHAUST VENT AND INTAKE PIPE The appliance is rated ANSI Z21.10.3 Category IV (pressurized vent, likely to form condensate in the vent) and requires a special vent system designed for pressurized venting.
Do not attempt to vent this appliance by any means other than those described in this manual. Doing so will void the warranty, and may result in severe personal injury or death. Failure to provide an adequate fresh combustion air can cause poisonous flue gases to enter living space, which could result in severe personal injury or death. To prevent combustion air contamination, see Table 1. F.
dryers and any appliances not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, at maximum speed. Do not operate a summer exhaust fan. Close all fireplace dampers. 4. Place in operation the appliance being inspected. Follow the lighting instructions. Adjust the thermostat so the appliance will operate continuously. 5. Test for spillage at the draft hood relief opening after 5 minutes of main burner operation.
Figure 3 – Dimensions LP- 325 REV. 3.21.
UNCRATING APPLIANCE – Any claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee. Remove all sides of the shipping crate to allow the appliance to be lifted into its installation location. o COLD WEATHER HANDLING – If the appliance has been stored in a very cold location (BELOW 0 F) before installation, handle with care until the plastic components come to room temperature.
C. BACKFLOW PREVENTER Use a backflow preventer specifically designed for hydronic appliance installations. This valve should be installed on the cold water fill supply line per local codes (see Piping Details). D. SYSTEM WATER PIPING METHODS EXPANSION TANK AND MAKE-UP WATER 1. Ensure that the expansion tank is sized to correctly handle appliance and system water volume and temperature. The appliance volume is 55 gallons.
APPROXIMATE TIME / TEMPERATURE RELATIONSHIPS IN SCALDS o 120 F More than 5 minutes o 125 F 1 ½ to 2 minutes o 130 F About 30 seconds o 135 F About 10 seconds o 140 F Less than 5 seconds o 145 F Less than 3 seconds o 150 F About 1 ½ seconds o 155 F About 1 second Table 2 G. HYDRONIC PIPING - CIRCULATORS, ZONE VALVES AND MULTIPLE APPLIANCES This appliance is designed to function in a closed loop 15 PSI System. A factory installed low water cut off will ensure that you have adequate water in the system.
For installation that incorporates standing iron radiation and systems with manual vents at high points, follow above section and, starting with the nearest manual air vent, open until water flows out. Then close vent. Repeat procedure, working your way toward furthest air vent. NOTE: It may be necessary to install a basket strainer in an older system where larger amounts of sediment may be present. Annual cleaning of strainer may be necessary.
L. CENTRAL HEATING PIPING DETAIL Figure 4 –Central Heating Detail – LP-325-F NOTES: 1. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. 2. The minimum pipe size for connecting a SuperStor Ultra Indirect Water Appliance is 1-inch. 3. The minimum pipe size for connecting the appliance is 1.25-inch 4. Circulators are shown with isolation flanges and integral check valves.
Figure 5 – Appliance with Indirect Water Heater Detail* NOTES: 1. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. 2. The minimum pipe size for connecting a SuperStor Ultra Indirect Water Appliance is 1-inch. 3. The minimum pipe size for connecting the appliance is 1.25-inch 4. Circulators are shown with isolation flanges and integral check valves.
Figure 6 – Cascaded System NOTES: 1. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. 2. The minimum pipe size for connecting a SuperStor Ultra Indirect Water Appliance is 1-inch. 3. The minimum pipe size for connecting the appliance is 1.25-inch 4. Circulators are shown with isolation flanges and integral check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve.
the user from scalding temperature. To properly install and set up the mixing valve, follow the pre-installation steps in this manual and the enclosed instructions included with the mixing valve. E. MIXING VALVE INSTALLATION The mixing valve provided with this appliance must be installed on the hot water outlet connection to reduce the risk of scalding. This mixing valve only reduces the risk of scalding injury. 1. All installations must be carried out by licensed professionals. 2.
o 1 Factory Set Locking Ring 120 F Max. Allowable Supply Pressure Variation +/- 20% Accuracy of Outlet Temperature +/- 3 F (3.4 C) Performance – CV Max Flow – 1” 1.8 14 gpm 2 o o Notes: 1 Maximum permissible temperature in accordance with ASSE 1070. The limit locking ring may be adjusted for applications not requiring ASSE 1070 valves. 2 o Maximum allowable variation in either supply pressure in order to control the outlet temperature to within +/- 3 F.
NOTE: See the instruction sheet included with the mixing valve to adjust the maximum temperature of the mixing valve greater than o 120 F. o o Hotter water increases the risk of scald injury. Scalding may occur within 5 seconds at a setting of 140 F (60 C). Water temperature o over 125 F can instantly cause severe burns, or death, from scalds. Children, disabled, and elderly are at the highest risk of being scalded. See instruction manual before setting temperature at appliance.
Figure 9 – DHW Pack Performance on 199K BTU Models LP- 325 REV. 3.21.
P. DHW PIPING WITH THE VERSA-FLAME Figure 10 – Versa-Flame Standard Installation NOTES: 1. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. 2. A mixing valve is recommended if the DHW temperature is set above the factory setting of 119°F. 3. Install a minimum of 12 diameters of straight pipe upstream of all circulators. 4. A pressure relief valve or T&P valve may be required. Check with local codes. 5.
Figure 11 – Versa-Flame with Re-Circulating Line NOTES: 1. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. 2. A mixing valve is recommended if the DHW temperature is set above the factory setting of 119°F. 3. Install a minimum of 12 diameters of straight pipe upstream of all circulators. 4. A pressure relief valve or T&P valve may be required. Check with local codes. 5. This drawing refers to DHW piping only.
Figure 12 – Versa-Flame with Storage Tank NOTES: 1. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. 2. A mixing valve is recommended if the DHW temperature is set above the factory setting of 119°F. 3. Install a minimum of 12 diameters of straight pipe upstream of all circulators. 4. A pressure relief valve or T&P valve may be required. Check with local codes. 5. This drawing refers to DHW piping only.
PART 5 – VENTING, COMBUSTION AIR AND CONDENSATE REMOVAL The appliance must be vented as detailed in this Venting Section. Ensure exhaust and intake piping complies with these instructions regarding vent system. Inspect finished exhaust vent and intake piping thoroughly to ensure all joints are well secured, airtight, and comply with all applicable code requirements, as well as with the instructions provided in this manual.
The exhaust and intake components installed with this heater must be used for near heater piping BEFORE transitioning to the approved materials listed above. DO NOT REMOVE these installed components. Doing so WILL VOID heater warranty. PVC/CPVC pipe and fittings of the same diameter are considered interchangeable. DO NOT use Foam Core Pipe in any portion of the exhaust piping from this water heater. DO NOT connect PVC/CPVC to PP without an approved vent connector.
D. EXHAUST VENT AND INTAKE PIPE LOCATION Figure 13 – ANSI Z223.1 / NFPA 54 for US and CAN/CSA B149.1 for Canada – Exit Terminals for Direct-Vent Venting Systems DETERMINE EXHAUST VENT AND INTAKE PIPE LOCATION – FIGURE 13 NOTES: A. Provide a minimum of 1 foot clearance from the bottom of the exhaust vent and intake pipe above the expected snow accumulation level. Snow removal may be necessary to maintain clearance. B.
The building owner is responsible for keeping the exhaust and intake terminations free of snow, ice, or other potential blockages, as well as scheduling routine maintenance. Failure to keep the vent piping terminations clear and properly maintain the appliance could result in property damage, severe personal injury, or death.
FRICTION LOSS EQUIVALENT IN PIPING AND FITTINGS EQUIVALENT FEET FITTINGS OR PIPING 2” 3” 4” 90 DEGREE ELBOW* 5’ 5’ 3’ 45 DEGREE ELBOW 3’ 3’ 1’ COUPLING 0’ 0’ 0’ AIR INLET TEE 0’ 0’ 0’ STRAIGHT PIPE 1’ 1’ 1’ CONCENTRIC VENT KIT 3’ 3’ N/A V500 2” VENT KIT 1’ N/A N/A V1000 3” VENT KIT N/A 1’ 1’ V2000 4” VENT KIT N/A 1’ 1’ Table 7 - *Friction loss for long radius elbow is 1 foot less. NOTE: Consult Polypropylene venting instructions for friction loss and pressure drop equivalents.
12. All piping must be fully supported. Use pipe hangers at a minimum of 4 foot intervals to prevent sagging of the pipe where condensate may form. 13. Do not use the appliance to support any piping. 14. A screened straight coupling is provided with the appliance for use as an outside exhaust termination. 15. A screened inlet air tee is provided with the appliance to be used as an outside intake termination. Table 8 lists optional intake air/exhaust vent terminations available from HTP.
Figure 14 – NOTE: These drawings are meant to demonstrate system venting only. The installer is responsible for all equipment and detailing required by local codes. LP- 325 REV. 3.21.
Figure 15 - NOTE: These drawings are meant to demonstrate system venting only. The installer is responsible for all equipment and detailing required by local codes. LP- 325 REV. 3.21.
Figure 16 – NOTE: These drawings are meant to demonstrate system venting only. The installer is responsible for all equipment and detailing required by local codes. LP- 325 REV. 3.21.
Figure 17 – Horizontal Venting - NOTE: Drawing is meant to demonstrate system venting ONLY. NOTES: A. For every 1” of overhang, the exhaust vent must be located 1” vertical below overhang (overhang means top of building structure and not two adjacent walls [corner of building]). B. Typical installations require 12” minimum separation between bottom of exhaust outlet and top of air intake. C. Maintain 12” minimum clearance above highest anticipated snow level or grade (whichever is greater). D.
Contractors must check state and local codes before installing through an existing vent opening. State and local codes always take precedence over manufacturer’s instructions. Failure to check state and local codes before installing through an existing opening could result in property damage and add significantly to installation costs.
VENT / AIR INLET SIZE 2” 3” 4” Table 9 – Minimum Vent / Chase Sizing MINIMUM EXISTING VENT / CHASE SIZE 4” 5” 7” VENTING AS A CHASE When venting as a chase, follow all instructions included in Part 5 – Venting of this manual, as well as the previous Concentric Venting section. See Figure 19 for chase venting demonstration. NOTES: A.
Figure 21 – 1, 21 - 2 NOTE: These drawings are meant to demonstrate system venting only. The installer is responsible for all equipment and detailing required by local codes. LP- 325 REV. 3.21.
I. CONDENSATE REMOVAL SYSTEM NOTE: Check with your local gas company to determine if combustion condensate disposal is permitted in your area. In the state of Massachusetts, condensate must be neutralized before entering a drain. This condensing high efficiency appliance has a condensate removal system. Condensate is water vapor derived from combustion products, similar to an automobile when it is initially started.
PART 6 – FIELD WIRING To avoid electrical shock, turn off all power to the appliance prior to opening an electrical box within the unit. Ensure the power remains off while any wiring connections are being made. Failure to follow these instructions could result in component or product failure, serious injury, or death. Such product failure IS NOT covered by warranty.
Figure 23 – Internal Wiring Diagram LP- 325 REV. 3.21.
B. FIELD WIRING All connections made to the appliance in the field are done on the field connection board located in the cabinet on the top left area of the unit. Multiple knockout locations are available to route field wires into and out of the cabinet. The appliance is capable of directly controlling 2 pumps when in standard mode and 3 pumps when configured as a cascade master appliance. When configured as a standard unit, each pump output can provide a maximum of 3 amps at 120 volts.
3. If the thermostat is equipped with an anticipator and it is connected directly to the appliance, the anticipator should be set at .1 amps. If the thermostat is connected to other devices, the anticipator should be set to match the power requirements of those devices. See the instruction manual of connected devices for further information. E. OUTDOOR SENSOR (OPTIONAL) 1. If an HTP 7250P-319 outdoor sensor is not used in this installation, move on to Section F. 2.
1. WIRING WITH ZONE VALVES For proper installation of the appliance with zone valves, follow the wiring instructions below. Connect the end switch to the TT connection on the appliance. The central heating pump must be connected to the appliance. Ensure that factory jumper connecting terminals 120 VOLT and 9 remains in place. Figure 25 – Wiring with Zone Valves 2.
K. WIRING OF CASCADE SYSTEM COMMUNICATION BUS (PIONEER ONLY) 1. Use standard CAT3 or CAT5 computer network patch cables to connect the communication bus between each of the appliances. These cables are readily available at any office supply, computer, electronic, department or discount home supply store in varying lengths. If you possess the skills you can also construct custom length cables. Figure 27 – Cascade Wiring 2.
Figure 28 – Cascade Master and Follower Wiring PART 7 – GAS CONNECTIONS FAILURE TO FOLLOW ALL PRECAUTIONS IN THIS SECTION COULD RESULT IN FIRE, EXPLOSION, OR DEATH! The gas supply shall have a maximum inlet pressure of less than 14" water column (350 mm), ½ pound pressure (3.5 kPa), and a minimum of 3.5" water column. The entire piping system, gas meter and regulator must be sized properly to prevent pressure drop greater than 0.5" WC as stated in the National Fuel Gas Code.
It is very important that you are connected to the type of gas as noted on the rating plate: "LP" for liquefied petroleum, propane gas, or "Nat" for natural or city gas. All gas connections must be approved by the local gas supplier or utility, in addition to the governing authority, prior to turning the gas supply on. Do not remove the adaptor in Figure 29! It is mandatory that this fitting is used for connection to a field fabricated drip leg per the National Fuel Gas Code.
C. GAS VALVE Figure 30 – Gas Valve LP-179-P Do not do a gas conversion on this appliance without an officially approved conversion kit and instructions supplied by HTP. Failure to use a conversion kit when converting the appliance to fire on Natural or LP gas will result in extremely dangerous burner operation, leading to fire, explosion, severe injury or death.
DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN SUBMERGED IN WATER. Immediately call a qualified service technician. The appliance MUST BE replaced if it has been submerged. Attempting to operate an appliance that has been submerged could create numerous harmful conditions, such as a potential gas leakage causing a fire and/or explosion, or the release of mold, bacteria, or other harmful particulates into the air.
Water Hardness Water hardness is mainly due to the presence of calcium and magnesium salts dissolved in the water. The concentration of these salts is expressed in mg/L, ppm or grains per gallon, as a measure of relative hardness of water. Grains per gallon is the common reference measurement used in the U.S. water heater industry. Hardness expressed as mg/L or ppm may be divided by 17.1 to convert to grains per gallon.
E. FILL AND TEST WATER SYSTEM Ensure the appliance is full of water before firing the burner. Failure to do so will damage the appliance. Such damage IS NOT covered by warranty, and could result in property damage, serious personal injury, or death. 1. Fill system only after ensuring the water meets the requirements of this manual. 2. Close manual and automatic air vents and appliance drain valve. 3. Fill to correct system pressure. Correct pressure will vary with each application. a.
2. Verify appliance and system are full of water and all system components are correctly set for operation. 3. Fill condensate trap with water. 4. Verify electrical connections are correct and securely attached. 5. Inspect exhaust vent and intake piping for signs of deterioration from corrosion, physical damage or sagging. Verify exhaust vent and intake piping are intact and correctly installed per Venting section and local code. PART 9 – START-UP PROCEDURE FOR YOUR OWN SAFETY READ BEFORE OPERATING 1.
3. Follower Appliances NOTE: READ THE NOTES BELOW BEFORE PROGRAMMING FOLLOWER APPLIANCES: The appliance addressed as 1 will share its alarm output with the Master Appliance. If one of the follower appliances has an indirect fired water appliance connected to it, the address of this appliance must be 2 or greater. It is recommended but not necessary to address appliances in the order that they are wired. No two appliances can have the same address.
5. Press {S3} a fifth time to access the final adjustment in this mode – |t|, the Temperature Measurement in Fahrenheit to Celsius. To change value, press either {S1} or {S2} to change the measurement from F (Fahrenheit) to C (Celsius). D. STATUS MENU Installers are also able to check the current status of the appliance parameters by pressing {S4} for 3 seconds. Once activated, the display will show |d1| alternating value of the actual outlet temperature. Actual values are displayed for each function.
NOTE: If you toggle beyond parameters of connected appliances, the display will go into the next function value. E. COMBUSTION SYSTEM TEST MODE This function is intended to simplify the gas valve adjustment if needed. Listed below are the recommended limits on the appliance and Combustion Settings. Automatic modulation does not take place when the controller is in Test mode, only temperature limitation based on the Central Heating set point.
o 4 5 36 F o 7F 6 0 min. 7 8 9 10 11 12 13 68 F o 5F o 180 F o 68 F o 95 F o 68 F 0 min. 14 30 min. 15 0 16 0 17 0 18 1 o o 20 180 F o 150 F 3 21 0 22 100% 23 0 24 24 25 0 26 --- 27 0 28 0 29 0 30 0 31 0 37 0 19 0 48 1 N/A o o PIONEER ONLY: Change differential in indirect water appliance - Range: 1 F to 18 F Changes the indirect circulator post purge time once the sensor is satisfied. (NOTE: Post purge time should be set no greater than 5 minutes.
49 o 150 F Tank Min. Set Point* This parameter sets the minimum temperature inside the storage tank in both cold and warm outdoor temperatures. o Range: 32 – 180 F Table 13 o * The Differential on the Tank Min. Set Point is a fixed 7 F on Versa-Flame Models. The Differential Set Point on Pioneer Models is variable based on the |dh| setting (also used for indirect differential). Central Heating Curve Function Central heating demand is detected when the room thermostat closes.
PART 11 – SHUTDOWN A. SHUTDOWN PROCEDURE If the burner is not operating, disconnect the electrical supply. o If the burner is operating, lower the set point value to 70 F and wait for the burner to shut off. Continue to wait for the combustion blower to stop, so all latent combustion gases are purged from the system. This should take a maximum of 40 to 90 seconds. B. VACATION PROCEDURE o If there is danger of freezing, change the set point to 70 F. DO NOT turn off electrical power.
CODE DESCRIPTION Fou Outdoor sensor shorted or temperature less than -40oF E19 Line voltage frequency out of range. FLU Blocked Vent Pressure Switch open, Condensate cup Full, Condensate Cup not present LEO Water Level in Tank is Low LOU 24 Volt Low E03 System sensor failure (Cascade Master only) FL Low water flow (Users with optional flow switch only).
F09 No flame detected – Appliance will make three attempts at ignition before the control goes into this lockout condition. Will reset in 1 hour. F10 Loss of flame signal – The appliance will relight 4 times before the control goes into this lockout condition. Will reset in 1 hour. F11F False flame signal – The appliance will lock out if it senses a flame signal when there should be none present.
Figure 31 – Pioneer and Versa-Flame LP- 325 REV. 3.21.
Figure 32 – Pioneer and Versa-Flame LP- 325 REV. 3.21.
Figure 33 – DHW Module - *Versa-Flame ONLY PART 13 – MAINTENANCE In unusually dirty or dusty conditions, care must be taken to keep appliance cabinet door in place at all times. Failure to do so VOIDS WARRANTY! Allowing the appliance to operate with a dirty combustion chamber will hurt operation. Failure to clean the heat exchanger as needed by the installation location could result in appliance failure, property damage, personal injury, or death. Such product failures ARE NOT covered under warranty.
INSPECTION ACTIVITIES PIPING Near appliance piping Vent Gas SYSTEM Visual Functional Temperatures Temperatures ELECTRICAL Connections Smoke and CO detector Circuit Breakers CHAMBER/BURNER Combustion Chamber Spark Electrode Flame Probe CONDENSATE Neutralizer Condensate hose GAS Pressure Pressure Drop Check gas pipe for leaks COMBUSTION CO/CO2 Levels SAFETIES ECO (Energy Cut Out / Low cut-off) Thermistors FINAL INSPECTION Check list Homeowner DATE LAST COMPLETED 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR
LP- 325 REV. 3.21.
LP- 325 REV. 3.21.
MAINTENANCE NOTES _______________________________________________________________________ ___________________________________________________________________________________ LP- 325 REV. 3.21.
HTP CUSTOMER INSTALLATION RECORD FORM The following form should be completed by the installer for you to keep as a record of the installation in case of a warranty claim. After reading the important notes at the bottom of the page, please also sign this document.
