Instructions / Assembly

10
Assembly
Handlebar and Stem Installation
NOTE: Remove plastic Cap
C
from the end of the Stem
D
. Loosen Stem Bolt
E
as
needed.
1. Insert the Stem into the Fork Locknut
B
up to the top of the MIN-IN mark
A
.
2. Tighten the Stem Bolt
E
just enough to hold it in position.
3. If necessary, loosen the Handlebar Clamp Nut
F
and rotate Handlebar into a comfort-
able riding position.
4. Tighten Handlebar Clamp Nut
F
just enough to hold it in position.
5. Align the Stem with the front tire and tighten the Stem Bolt
E
securely (see Testing
Stem, next section)
6. If necessary, re-adjust Handlebar and tighten Clamp Nut
F
securely.
D
C
E
G
G
A
B
F
WARNINGS:
To prevent steering system damage and possible loss of control, the “MIN-IN” (minimum
insertion) mark
A
on the stem must be below the top of the Fork Locknut
B
.
The Front Brake
G
(if equipped) must be positioned in FRONT of the Fork. Ensure the Fork
is pointing FORWARD before proceeding.
Do not over tighten the stem bolt. Over tightening the stem bolt can damage the steering
system and cause loss of control.
If the handlebar clamp in not tight enough, the handlebar can slip in the stem. This can
cause damage to the handlebar or stem, and can cause loss of control.