Instructions / Assembly

10
Assembly
Handlebar and Stem Installation
NOTE: Remove plastic Cap
C
from the end of the Stem
D
. Loosen Stem Bolt
E
as
needed.
1. Insert the Stem into the Fork Locknut
B
up to the top of the MIN-IN mark
A
.
2. Tighten the Stem Bolt
E
just enough to hold it in position.
3. If necessary, loosen the Handlebar Clamp Nut
F
and rotate Handlebar into a comfort-
able riding position.
4. Tighten Handlebar Clamp Nut
F
just enough to hold it in position.
5. Align the Stem with the front tire and tighten the Stem Bolt
E
securely (see Testing
Stem, next section)
6. If necessary, re-adjust Handlebar and tighten Clamp Nut
F
securely.
D
C
E
G
G
A
B
F
WARNINGS:
• To prevent steering system damage and possible loss of control, the “MIN-IN” (minimum
insertion) mark
A
on the stem must be below the top of the Fork Locknut
B
.
• The Front Brake
G
(if equipped) must be positioned in FRONT of the Fork. Ensure the Fork
is pointing FORWARD before proceeding.
• Do not over tighten the stem bolt. Over tightening the stem bolt can damage the steering
system and cause loss of control.
• If the handlebar clamp in not tight enough, the handlebar can slip in the stem. This can
cause damage to the handlebar or stem, and can cause loss of control.