Portable System Owners Manual Customer Service Center • N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A. Write Model Number From Box Here: REQUIRED TOOLS AND MATERIALS: • Garden Hose or Sand • (2 each) Wrenches • Tape Measure 7/16" 1/2" 9/16" 3/4" AND/OR • Wood Board (scrap) (2) Socket Wrenches and Sockets SA • 2 People ND (2 (1 25 02 lb kg .) ) WARNING! • Sawhorse or Support Table READ AND UNDERSTAND OPERATOR'S MANUAL BEFORE USING THIS UNIT.
BEFORE YOU START! To ensure optimal playability of backboard system, a close tolerance fit between the elevator components and hardware is required. Test-fit large bolts into large holes of elevator tubes, backboard brackets, and triangle plates. Carefully rock them in a circular motion to ream out any excess paint from holes if necessary. NOTE: Not all items pictured are included with every model.
WARNING FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE. Owner must ensure that all players know and follow these rules for safe operation of the system. • DO NOT HANG on the rim or any part of the system including backboard, support braces or net. • During play, especially when performing dunk type activities, keep player's face away from the backboard, rim and net. Serious injury could occur if teeth/face come in contact with backboard, rim or net.
SAFETY INSTRUCTIONS FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE AND WILL VOID WARRANTY. Owner must ensure that all players know and follow these rules for safe operation of the system. To ensure safety, do not attempt to assemble this system without following the instructions carefully. Check entire box and inside all packing material for parts and/or additional instruction material.
NOTICE TO ASSEMBLERS ALL Huffy Sports Basketball Systems, including those used for DISPLAYS, MUST be assembled and ballasted with sand or water according to the instructions. Failure to follow instructions could result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system. IMPORTANT! Remove all contents from boxes. Be sure to check inside pole sections; hardware and additional parts are packed inside.
Get to know the basic parts of your basketball system.....
PARTS LIST - (See Hardware Identifier) Item Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 1 1 1 1 1 1 1 2 2 1 1 4 1 2 11* 1 2 4 4 4 2 2 2 1 1 1 4 2 2 6 4 7 2 2 1 2 2 2 1 2 1 1 12* 1 1 1 1 6 4* 1 Part No.
HARDWARE IDENTIFIER (BOLTS & SCREWS) Item #29 (6) Item #7 (2) Item #23 (1) Item #48 (4) Item #16 (2) Item #12 (1) Item #40 (1) Item #39 (2) * You may have extra parts with this model.
HARDWARE IDENTIFIER (STEEL SPACERS) Item #21 (2) Item #28 (2) HARDWARE IDENTIFIER (NUTS & WASHERS) Item #10 (1) Item #14 (11)* Item #17 (4) Item #31 (7) Item #8 (2) Item #18 (4) Item #47 (6) HARDWARE IDENTIFIER (PLASTIC SPACERS CAPS & CLIPS) Item #30 (4) Item #20 (2) Item #11(4) Item #42 (12)* Item #26 (4) Item #13 (2) Item #36 (2) 9 02/05 P/N 21163610
SECTION A: ASSEMBLE THE BASE This is what your system will look like when you’ve finished this section: HARDWARE USED IN THIS SECTION (not actual size) TOOLS REQUIRED FOR THIS SECTION Wrenches (2) 1/2” (2) 3/4” PhillipsHead Screwdriver Item #8 Item #10 Item #14 Item #18 Item #19 Item #23 And/Or: Item #16 Item #20 (2) Socket Wrenches and Sockets Item #12 (1) Item #47 Item #13 1/2” 9/16” Item #39 Extension Item #19 P/N 21163610 02/05 Item #21 10
1A. Check the following pre-assembled base areas for tightness: Eye bolts P/N 203452, Washer P/N 203218, Nut P/N 203100, Carriage Bolts P/N 203223 .
Check the following pre-assembled handle areas for tightness: Screw P/N 204803, 1B. Nut P/N 203100, Carriage Bolts P/N 203103 .
2. Identify pole sections. 5 Identification Sticker 6 4 While maintaining alignment, bounce middle pole section (5) into top section (4) 3. using a wood scrap as shown until the top pole no longer moves toward the pole identification sticker on the middle pole. CAUTION! IMPORTANT!: THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE.
4. Bounce top and middle pole assembly (4 & 5) onto bottom pole section (6) using a wood scrap as shown. Bounce until the top and middle pole assembly no longer moves toward the pole identification mark on the bottom pole. NOTE: IMPORTANT!: POLE SECTIONS SHOULD HAVE A 3-1/2" (9 CM) MINIMUM OVERLAP. Align dimple of middle pole section (5) into trough of bottom pole section (6) as shown. CAUTION! THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE.
5. Install bolt (12) through bracket and bottom pole section (6) and secure with nut (10) as shown. Nut should be tightened until flush (even) with locknuts outer edge. 10 12 6 6. Install rod (9) through bottom pole section (6) as shown. Install large eye bolts (7) onto rod (9) as shown. 6 7 7 9 9 7. 8 13 47 Secure cover to rod (9) using washers (47) nuts (8) and nut covers (13) as shown.
Install pole mount bracket (15) and reinforcement bracket (49) with carriage bolts 8. (16) as shown. Tighten flange nuts (14) completely. 16 15 16 49 14 14 4 9. Attach spacers (20, 21) to pole mount bracket (15) with bolts (19), washers (17), and nuts (18) as shown. IMPORTANT!: Tighten just until washers (17) stop moving.
10. Assemble lanyard (25) to locking pin (24) as shown (FIG A). Attach covers (22) onto pole mount bracket (15) with carriage bolt (23) and nut (14) as shown. FIG. A 22 14 15 22 25 24 23 IMPORTANT!: 23 25 24 Loop end of pin lanyard (25) over carriage bolt (23) as it passes through the pole mount bracket (15) during this assembly. 25 24 11. Insert handle assembly through pole mount assembly as shown. Lock pole assembly in place at the 10’ (3.05 m) mark with pin (24).
SECTION B: ATTACH THE BACKBOARD This is what your system will look like when you’ve finished this section: HARDWARE USED IN THIS SECTION (not actual size) TOOLS REQUIRED FOR THIS SECTION Wrenches (2) 1/2" (2) 9/16” (2) 3/4” Item #48 PhillipsHead Screwdriver And/Or Item #30 Item #31 Item #28 Item #61 (2) Socket Wrenches and Sockets Item #29 Item #18 Item #26 Item #55 Item #36 1/2” 9/16” Item #40 3/4” Item #39 Sawhorse Item #19 Extension Identify elevator tubes.
Assemble backboard brackets (27) using spacers (28), bolts (19), and nuts (18) as 1. shown.
2. Attach lower elevator tubes (32) and counter balance springs (33) to backboard support brackets (27) using spacers (26), bolt (29), and nut (31) as shown. NOTE: Rim mounting nuts and bolts (48) supplied with rim hardware. DO NOT use washers (47) here on spring return style rims. 11 14 27 26 31 26 29 33 47 Refer To Instructions Included With Rim Hardware For Rim Assembly. 48 3. Install cover (1) over spring return mechanism as shown.
4. Attach upper elevator tubes (35) to backboard support brackets (27) using spacers (26 & 11), bolt (29), and nut (31) as shown.
5. Install net clips. WARNING! CLIP “ARM” USE OF THIS PRODUCT WITHOUT PROPER INSTALLATION OF SMART CLIPS®, OR WHEN ALL SMART CLIPS® ARE NOT PRESENT COULD RESULT IN BODILY HARM. BE SURE TO FOLLOW DIRECTIONS CAREFULLY. CLIP “BODY” 34 42 Insert one “arm” of clip into ram as shown. Twist “body” of clip slightly so that second “arm” slides over the top of the first “arm” as shown. Push in direction indicated by arrows. A Push second “arm” back and into ram as shown.
NET INSTALLATION 6. 34 SIDE VIEW 43 42 NETCLIP NET Insert net into bottom of clip as shown. SIDE VIEW Twist net until it snaps into position. Net must be centered through clip.
7. Support pole on sawhorse. Attach backboard assembly to top pole section (4) as shown. Install pole cap (38). Use caution; elevator assembly is heavy. WARNING! 31 USE CAUTION; ELEVATOR ASSEMBLY IS HEAVY. TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE. 32 30 4 31 37 38 37 30 40 32 29 8. Install upper elevator tubes (35) to triangle plates (37) as shown.
9. Insert bolt (29) through left side 33 upper elevator tube (35), then stretch spring (33) onto bolt (29). Insert bolt (29) through right side upper elevator tube (35) and secure with nut (31). 35 31 29 33 35 WARNING! USE EYE PROTECTION WHEN INSTALLING SPRINGS. 3 10. Roll completed assembly to desired position. Fill tank with water (approx. 34 gallons (129 Liters)) or sand (approx. 280 lbs. (128 kg)) and snap cap (41) in place. Secure assembly to ground using rope (44) and tie down stake (45).
SECTION C: APPLY HEIGHT AND MOVING LABEL & HEIGHT ADJUSTMENT 1. Apply height adjustment and moving label (46) to front of pole as shown. WARNING! TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE. 10 ft. (3.05 m) 46 NOTE: Peel protective film from surface of acrylic backboard prior to use. 2. A. While holding handle, remove pin (24). B. Move elevator up or down to desired height. C.