Date Code Label Here Owner’s Manual for 36-volt e-Bike *bike styles & colors may vary © Copyright Huffy Corporation 2022 H-eBike-Fix 11-12-21 m0959 EN EN NOTE: Models with Display please see manual KD58C-LCD included with this product This manual contains important safety, assembly, operation and maintenance information. Please read and fully understand this manual before operation. Save this manual for future reference. Always wear approved helmet and safety equipment when using this product.
Owner’s Manual Index Safety and Warnings............................................................................................2-6 Bike ID and Sizing.......................................................................................................7 Parts and Assembly...............................................................................................8-18 Operating your e-Bike......................................................................................
MEANINGS OF WARNINGS: This symbol is important. See the word “CAUTION” or “WARNING” which follows it. The word “CAUTION” is before mechanical instructions. If you do not obey these instructions, mechanical damage or failure of a part of the bicycle can occur. The word “WARNING” is before personal safety instructions. If you do not obey these instructions, injury to the rider or to others can occur.
Warnings and Safety WARNING - TO AVOID SERIOUS INJURY: Failure of the rider to obey the following Safety Warnings can result in serious injury or death. Check local laws governing the use of electrical vehicles. • ADULT RIDERS ONLY. • SUPERVISION NECESSARY WHEN USED NEAR CHILDREN. • DO NOT USE THE VEHICLE IN AN UNSAFE MANNER OR AT AN UNSAFE SPEED. Not intended for jumps - this can damage the product. • CHOKING HAZARD: Small parts, adult assembly required.
• • • • • • • • • • • • Do not carry any items or attach anything to your bicycle that could hinder your vision, hearing, or control. • Do not ride with both hands off the handlebar. • Do not tow or push the product. • Do not modify the product. • Replace worn or broken parts immediately with original equipment. • If anything does not operate properly, discontinue use. DO NOT TAMPER WITH THE ELECTRICAL SYSTEM: Doing so may create a short, causing the fuse to trip or other damage including fire.
Warnings and Safety Lithium-Ion Battery & charger Warnings: 6 The following safety hazards may result in serious injury or death to the user of the vehicle: • Battery Charger for Indoor use only. Use of a battery or charger other than the supplied rechargeable battery and charger may cause a fire or explosion. Only use the supplied rechargeable battery (or lead-acid or lithium suitable replacement) and charger with the vehicle.
Owner’s Bicycle Identification Record Write this number below to keep it for future reference. If the bicycle is stolen, give this number and a description of the bicycle to the police. This will help them find the bicycle. Introduction NOTE: This information is only available on the bicycle itself. Each bicycle has a Recovery Code stamped into the frame. The Recovery Code can be found on the bottom of the crank housing as shown.
23 6 7 22 21 24 NOTE: All features, components and accessories are not included on all models.
Frame Stem Battery Pack and Mount Fork Front Wheel Assembly Tire (x2) Tube (x2) Quick Release Axle - Front (Axle Nut some models) Quick Release Axle - Rear Front/Rear Brake Disc (set of 2) Grip Set Brake Hand Levers Throttle Assembly Seat Seat Reflector 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 No.
Introduction Introduction to Assembly This Owner’s Manual may be made for several different style products. • Some illustrations may vary slightly from the actual product. • Follow instructions completely. • If the product has any parts that are not described in this manual, look for separate “Special Instructions” that are supplied with the unit. • All features, components and accessories are not included on all models. • Use the Index page to locate specific sections of this manual.
Quick Release Axle Guide - various models C A Assembly WARNING: • Check QR axle and secure before every ride. • If you hear any unusual noise from the wheels when riding - check the QR axle system. • Do not ride with improperly adjusted or worn QR axle, this can result in serious injury. • If you have any problems with the QR axle system, contact the bicycle manufacturer or a local bicycle shop. • This product is not intended for use in stunt riding, ramp jumping, acrobatics, or similar activities.
Installing the Front Wheel - various models E Assembly B D WARNING: A • Do NOT use Axle Nuts without serrations to attach the front wheel. • Ensure wheel spins freely without contacting fork or fender. • Failure to obey these steps can allow the front wheel to loosen while riding. This can cause injury to the rider or to others. 1. 2. A C If the Axle Nuts and Washers are already attached to the front wheel axle, remove and set aside.
Handlebar and Stem Installation - Threadless Stem (as equipped): CAUTION: • Threadless Stem should be installed with bike sitting on the ground and both wheels installed. • Make sure Fork is fully inserted from the bottom and Front Brake is pointing FORWARDS. • Disc Brake models: Disc Brake will generally be on the LEFT side of the Fork. STEP 1: as needed for proper 1. Add Spacers Gap . 2. Insert the Stem fully onto the Fork Tube . 3.
Handlebar Installation Assembly 2/4 BOLT STEM: 1. If necessary, loosen the Handlebar Clamp Bolt(s) and rotate Handlebar into a comfortable riding position. 2. Tighten Handlebar Clamp Bolts(s) securely. 3 1 2 4 A B A NOTE: On four bolt stems, tighten Bolts evenly in a cross-pattern as shown. Do not over tighten. A B A WARNING: If the handlebar clamp in not tight enough, the handlebar can slip in the stem. This can cause damage to the handlebar or stem, and can cause loss of control.
Seat Installation WARNING: To prevent the seat coming loose and possible loss of control, the “MIN-IN” (minimum insertion) mark on the seat post must be BELOW the top of the seat tube . STEP 1- INSERT SEAT POST INTO SEAT TUBE: • If needed, loosen seat post clamp screw or open the quick release lever . • Point the seat forward and put the seat post into the seat tube with the “MIN-IN” marks BELOW the top of the seat tube as shown.
Seat Bolt Saddle Adjustment (various models) SINGLE BOLT CLAMP: 1. Loosen the clamp bolt sufficiently to allow any serrations on the mechanism to disengage before changing the saddle’s angle. 2. With serrations fully re-engaged and saddle in a comfortable riding position, tighten the clamp bolt securely to ensure the saddle will not come loose. Assembly A B B A A WARNING: Serrations on the mating C surfaces of the clamp can wear with use and adjustment.
Pedal Installation CAUTION: There is a RIGHT pedal marked R and a LEFT pedal marked L. Assembly L NOTE: A Pedal Wrench is preferred for attaching Pedals. A thin open-end wrench can also be used. • The pedal marked R has right-hand threads. Tighten it in a clockwise direction. • The pedal marked L has left-hand threads. Tighten it in a counterclockwise direction (anti-clockwise).
Drive Battery Installation STEPS: 1. On bottom of Battery, align base with Slot on Battery Mount and swing fully into place. 2. Insert and turn Key fully to open position. 3. With Battery fully in place, turn Key fully to locked position. 4. Gently pull on battery to make sure it does not come lose. Remove key and keep in a safe place.
IMPORTANT! Before using the unit for the first time fully charge the Battery. Battery Charger will shut off when Battery is fully charged, but never charge longer than 12 hours. NOTE: Your e-Bike Li-Ion Battery can be charged either installed in the bike or removed. WARNINGS: A • All large Li-Ion batteries are a potential fire risk and should be charged in a safe place, preferably outside or in the middle of a garage floor. • Never charge a lithium battery unsupervised inside a house or building.
Operation Display User Manual 20 NOTE: Models with Display please see manual KD58C-LCD included with this product
e-Bikes Maintenance: • Check the tightness of the fasteners before each use. Replace any fasteners that are damaged. • Inspect the product frequently. Failure to inspect the product and to make repairs or adjustments, as necessary, can result in injury to the rider or to others. Make sure all parts are correctly assembled and adjusted as written in this manual and any “Special Instructions.” • Immediately replace any damaged, missing, or badly worn parts.
Chain Adjustment Maintenance STEPS: A The chain must be at the correct tightness. If too tight, the bicycle will be difficult to pedal. If too loose, the chain can come off the sprockets. B A When the chain is at the correct tightness, you can rotate the crank freely and you can pull chain no more than onehalf inch away from a straightedge as shown. E D B C F Adjust the tightness of the chain as follows: • Pull off axle nut Covers . NOTE: Right side will have wire harness attached. Use caution.
Removing Rear Drive Wheel Maintenance C D B E A SHOULD YOU NEED TO REMOVE REAR DRIVE WHEEL, FOLLOW THESE STEPS: A 1. Pull off axle nut Covers . • NOTE: Right side will have wire harness attached. Use caution. 2. Unplug Wire Harness . 3. Loosen the Axle Nuts (both sides). 4. Loosen Chain Adjuster enough to lift chain off sprocket. 5. Gently remove rear wheel assembly.
Maintenance Disc Brake System 24 NOTE: Please refer to component manufacturer’s documentation for product specific instructions. For Hydraulic Brakes, see Manufacturer’s instructions included with this product. BRAKE SYSTEM MAINTENANCE: • Check brake operation and adjustment before each ride. • Keep the brake system free of dirt, mud, oil, and other foreign substances that will inhibit proper operation. • Frequently check: • All components for damage. • The pads - for wear.
Tires (as equipped) A Maintenance MAINTENANCE: • Frequently check the tire inflation pressure because all tires lose air slowly over time. For extended storage, keep weight off of the tires. • Do not use unregulated air hoses to inflate the tire/tubes. An unregulated hose can suddenly over inflate tires and cause them to burst. • Replace worn tires. WARNING : Do not ride or sit on the unit if a tire is under inflated. This can damage the tire, inner tube and rim.
Inspection of the Bearings Maintenance Maintenance: Frequently check the bearings of the bicycle. Have a bicycle service shop lubricate the bearings once a year or any time they do not pass the following tests: Headset Bearings: The fork should turn freely and smoothly at all times. With the front wheel off the ground, you should not be able to move the fork up, down, or side-to-side in the head tube.
Lubrication Maintenance WARNING: • Do not over lubricate. If oil gets on the wheel rims or the brake shoes, it will reduce brake performance and a longer distance to stop the bicycle will be necessary. Injury to the rider or to others can occur. • The chain can throw excess oil onto the wheel rim. Wipe excess oil off the chain. • Keep all oil off the surfaces of the pedals where your feet rest. • Using soap and hot water, wash all oil off the wheel rims, the brake shoes, the pedals, and the tires.
Drive Battery Replacement Maintenance STEPS: D 1. Insert and turn Key fully to open position. 2. Holding key in open position, tilt Batter to the right and lift out. 3. Position new Battery as shown. 4. On bottom of Battery, align base with Slot on Battery Mount and swing fully into place. 5. With Battery fully in place, turn Key fully to locked position. 6. Gently pull on battery to make sure it does not come lose. Remove key and keep in a safe place.
Do not leave batteries unused for extended periods of time, either in the product or in storage. When a battery has been unused for 6 months, check the charge status and charge or dispose of the battery as appropriate. STORAGE: • • • • • • Charge or discharge the battery to approximately 50% of capacity before storage. Charge the battery to approximately 50% of capacity at least once every six months. Remove the battery and store it separately from the product.
Troubleshooting Troubleshooting Symptoms Display is on, motor does not work or works slowly/ intermittently Reduced ride time Possible Cause Battery voltage is low Charge Battery Battery is loose in compartment Re-seat Battery Wire Harness connectors loose Check that Harness connectors are firmly attached Battery is low Recharge Battery does not hold a charge Replace Battery Battery at end of life Replace Battery Charger not connected Battery does not fully charge correctly Display does not
General: Part or model specifications are subject to change without notice. This Limited Warranty is the only warranty for the product. ALL WARRANTIES OTHER THAN STATED HEREIN ARE DISCLAIMED INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT ALLOWABLE BY APPLICABLE LAW. ALL LIABILITY FOR INCIDENTAL, PUNITIVE, SPECIAL, OR CONSEQUENTIAL DAMAGES ARE EXPRESSLY DISCLAIMED, TO THE EXTENT ALLOWABLE BY APPLICABLE LAW.
[ USA ] PLEASE - BEFORE RETURNING TO STORE: Contact Huffy Customer Service. We are glad to assist you with any parts or assembly problems you might have! For Fast Customer Service and email: www.huffybikes.com/contact To Order Parts: www.huffybikes.com/parts OR TEL: 1 800 872 2453 (US) [ CANADA ] PLEASE - BEFORE RETURNING TO STORE: Contact Huffy Customer Service.
