Setting the Standards Signal Connectors 27
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Technical Data M 23 Signal Connectors Mechanical Data Materials and Technical Data Housing Copper-Zinc alloy Ms 58 (Brass) Die Casting Housing surface Nickel plated brass other surface upon request CuZn39Pb3 GDZnAL4Cu1 Inserts (for contacts) Thermoplastic Polyamid PA 6 (Nylon 6/6), PBT Fire protection class V-0 Contacts Brass Alloy Ms 58 / Ms 60 Pb CuZn39Pb3 / CuZn38Pb1,5 Contact surface at point of contact Nickel and gold plated (0,25µm Au) Minimum mating cycles > 1000 Seals / O-Rings Bu
m l-group.co e m m u .h www Signal Connectors / Housing Straight Connector, Female Thread Cable-Ø Part Number 3 – 7 mm (.12 – 28“)..........7100 5 – 10 mm (.20 – .39“).......7100 7 – 12 mm (.28 – .47“).......7100 10 – 14 mm (.39 – .55“).....7100 59 300 400 500 600 000 000 000 000 24 Contacts and inserts page 42 • Assembly instructions page 53 Straight Connector, Female Thread, EMI Cable-Ø Part Number 3 – 7 mm (.12 – 28“)..........7101 5 – 10 mm (.20 – .39“).......7101 7 – 12 mm (.28 – .47“)....
Signal Connectors / Housing Straight Connector, Male Thread Part Number 3 – 7 mm (.12 – 28“)..........7200 5 – 10 mm (.20 – .39“).......7200 7 – 12 mm (.28 – .47“).......7200 10 – 14 mm (.39 – .55“).....7200 300 400 500 600 000 000 000 000 61,5 M 23 x 1 Cable-Ø Contacts and inserts page 42 • Assembly instructions page 54 Straight Connector, Male Thread, EMI Part Number 3 – 7 mm (.12 – 28“)..........7201 5 – 10 mm (.20 – .39“).......7201 7 – 12 mm (.28 – .47“).......7201 10 – 14 mm (.39 – .55“)...
m l-group.co e m m u .h www Signal Connectors / Housing Right Angle Connector, Female Thread Cable-Ø Part Number 3 – 7 mm (.12 – 28“)..........7300 5 – 10 mm (.20 – .39“).......7300 7 – 12 mm (.28 – .47“).......7300 10 – 14 mm (.39 – .55“).....7300 300 400 500 600 000 000 000 000 50 68,3 Contacts and inserts page 42 • Assembly instructions page 55 Right Angle Connector, Female Thread, EMI Cable-Ø Part Number 3 – 7 mm (.12 – 28“)..........7301 5 – 10 mm (.20 – .39“).......7301 7 – 12 mm (.
Signal Connectors / Housing Cable-Ø Right Angle Connector, Male Thread Part Number 300 400 500 600 000 000 000 000 68,3 52 3 – 7 mm (.12 – 28“)..........7350 5 – 10 mm (.20 – .39“).......7350 7 – 12 mm (.28 – .47“).......7350 10 – 14 mm (.39 – .55“).....7350 Contacts and inserts page 42 • Assembly instructions page 55 Cable-Ø Right Angle Connector, Male Thread, EMI Part Number 300 400 500 600 000 000 000 000 68,3 52 3 – 7 mm (.12 – 28“)..........7351 5 – 10 mm (.20 – .39“).......
m l-group.co e m m u .h www Signal Connectors / Housing Panel Connector, Male Thread, Front Mounting Type Ø 2,7 - Ø 3,2 M 2,5 - M 3 25 19,8 21,5 M 23 x 1 Panel hole Einbaumaße 20 + 0,1 4 4 4 4 Part Number holes Ø 3,2 mm (.13“) .....7400 threads M 3 ....................7402 holes Ø 2,7 mm (.11“) .....7404 threads M 2,5 .................
Signal Connectors/ Housing Type Panel Connector, Male Thread, Single Hole Mounted Part Number For insert with pins Thread M 20 x1,5 ..............7420 000 000 Thread PG 13,5 .................7422 000 000 Panel hole Einbaumaße + 0,1 Optional: Flat gasket, jam nut M 20 x 1,5 / PG 13,5 Panel hole 24 PG Contacts and inserts page 42 • Assembly instructions page 56 Type Panel Connector, Male Thread, Single Hole Mounted Part Number For insert with sockets Thread M 20 x1,5 ..............
m l-group.co e m m u .h www Signal Connectors / Housing Right Angle Panel Connector, Male Thread Type Ø 3,2 Part Number 4 holes 3,2 mm (.13“).........7430 000 000 29 Optional: Flat gasket Easy Fixation with M 2,5 screws Panel hole Einbaumaße Contacts and inserts page 42 • Assembly instructions page 56 Right Angle Panel Connector, Male Thread Type 335° rotatable, hole mounted Thread M 20 x 1,5 .............
Signal Connectors / Housing holes Ø 3,2 mm (.13“) .....7450 threads M 3 ....................7452 holes Ø 2,7 mm (.11“) .....7454 threads M 2,5 .................
m l-group.co e m m u .h www Signal Connectors / Housing Panel Connector, Male Thread, with Strain Relief Cable-Ø 64 M3 20 7 25 43,3 Part Number 4 threads M 3, rear mounting 3 – 7 mm (.12 – 28“)..........7470 5 – 10 mm (.20 – .39“).......7470 7 – 12 mm (.28 – .47“).......7470 10 – 14 mm (.39 – .55“).....
Signal Connectors / Housing Cable-Ø Panel Connector, Male Thread, with Strain Relief Part Number Rear mounting, M 25 x 1,5 single hole mounted 3 – 7 mm (.12 – 28“)..........7480 300 000 5 – 10 mm (.20 – .39“).......7480 400 000 7 – 12 mm (.28 – .47“).......7480 500 000 10 – 14 mm (.39 – .55“).....
m l-group.co e m m u .h www Signal Connectors / Housing Panel Connector with Radius Flange Type M 23 x 1 Ø 34 3,5 30,5 With anti-vibration O-Ring and flat body gasket Ø 58 mm (2.28“) ...............7490 000 000 23 28 for countersunk head für Senkschraube M3 screws Part Number 51,6° Ø 58 Contacts and inserts page 42 • Assembly instructions page 56 Panel Connector with Radius Flange Type M 23 x 1 Ø 34 28 With anti-vibration O-Ring and flat body gasket Ø 70 mm (2.76“) ...............
Signal Connectors / Housing Type Signal Distribution Part Number T 01 .................................7T01 M 23 x 1 M 23 x 1 52,2 , Ø 78 Contacts and inserts page 42 Type Signal Distribution Part Number T 02 .................................7T02 56,5 , Ø 26,2 M 23 x 1 74 M 23 x 1 Contacts and inserts page 42 Signal Distribution In case of so called Flying Connections it is often required to distribute, cross or combine signals.
m l-group.co e m m u .h www Signal Connectors / Inserts / Pinouts Inserts 6-pole Type Part Number Part Number Pinout clockwise Pins Sockets Insert with solder contacts .........7001 906 103..................7001 906 104 Insert without contacts...............7003 906 101..................7003 906 102 Insert pin mating view Insert with dip solder contacts Length 3,5 mm .........................7001 906 107 Insert with dip solder contacts Length 10 mm ..........................7001 906 127..............
Signal Connectors / Inserts / Pinouts Type Part Number Part Number Inserts 9-pole (8 + 1) Pinout clockwise Pins Sockets Insert with solder contacts .........7001 981 103..................7001 981 104 Insert without contacts...............7003 981 101..................7003 981 102 Insert with dip solder contacts Length 3,5 mm .........................7001 981 107 Insert pin mating view Insert with dip solder contacts Length 10 mm ..........................7001 981 127..................
m l-group.co e m m u .h www Signal Connectors / Inserts / Pinouts Inserts 12-pole Type Part Number Part Number Pinout clockwise Pins Sockets Insert with solder contacts .........7001 912 103..................7001 912 104 Insert pin mating view Insert with solder contacts +PE (Pos.9)..............................7001 912 113..................7001 912 114 Insert without contacts...............7003 912 101..................7003 912 102 Insert without contacts +PE (Pos.9)..............................
Signal Connectors / Inserts / Pinouts Type Part Number Inserts 16-pole Part Number Pinout clockwise Pins Sockets Insert with solder contacts .........7001 916 103..................7001 916 104 Insert without contacts...............7003 916 101..................7003 916 102 Insert with dip solder contacts Length 3,5 mm .........................7001 916 107 Insert pin mating view Insert with dip solder contacts Length 10 mm ..........................7001 916 127..................
m l-group.co e m m u .h www Signal Connectors / Inserts / Pinouts Inserts 17-pole Type Part Number Part Number Pinout counter-clockwise Pins Sockets Insert with solder contacts .........7002 917 103..................7002 917 104 Insert without contacts...............7004 917 101..................7004 917 102 Insert pin mating view Insert with dip solder contacts Length 3,5 mm .........................7002 917 107 Insert with dip solder contacts Length 10 mm ..........................7002 917 127.....
Signal Connectors / Required Contacts Number of Poles Contact Arrangement Required Contacts 6 ...................................................................................6 x 2 mm 7 ...................................................................................7 x 2 mm 9 (8 + 1) ..........................................................................8 x 1 mm .....................................................................................1 x 2 mm 12 ...................................
m l-group.co e m m u .h www Signal Connectors / Contacts Contacts Type Crimp Range Part Number Crimp pin 1 mm, machined .......0,14 – 1 mm2 (AWG 26 – 17) .....7010 901 001 Crimp socket 1 mm, machined ...0,08 – 0,56 mm2 (AWG 28 – 20) ..7010 901 012 Crimp socket 1 mm, machined ...0,34 – 1 mm2 (AWG 22 – 17) .....7010 901 002 Crimp pin 1 mm, stamped .........0,14 – 0,56 mm2 (AWG 26 – 20)..7010 901 005 Crimp socket 1 mm, stamped .....0,14 – 0,56 mm2 (AWG 26 – 20)..
Signal Connectors / Acessories Type Part Number Accessories Assembly tool for connectors with female thread ..................7010 900 101 Plastic protective cap for connectors for connectors with male thread .........................................7000 900 101 with female thread............................................................7000 900 102 Brass protective cap for connectors with female thread............................................................
m l-group.co e m m u .h www Crimp Tool for Signal Connectors Crimp Tool Type Part Number Crimp tool ......................................................................7000 900 900 Application The 4-jaw crimp tool 7000 900 900 has been developed for optimal crimping of machined pin and socket contacts with wire ranges from 0.8 to 2.5 mm2. The tool should only be used for the application described below.
Crimp Tool for Signal Connectors Crimp Tool Inspection of Crimp Depth Accuracy Adjustment of crimp tool ist done at the factory. The ratio of crimp depth to crimp pressure is specified for each contact.
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Signal Connectors / Assembly Instructions Straight Connector, Female Thread - Slide dome nut (1), clamping insert (2), adapter (3) and swivel nut (4) over the cable - Strip the cable jacket back 37 mm (3/4“) - Strip the wire ends 4 mm (5/32“) max. - Solder or crimp the contacts - Push the contacts into the insert (6) - Fold the spacer (5) around the wires and push it onto the insert (6) - Push insert (6) and spacer (5) assembly into bushing (7).
m l-group.co e m m u .h www Signal Connectors / Assembly Instructions Straight Connector, Male Thread - Slide dome nut (1), clamping insert (2) and adapter (3) over the cable Strip the cable jacket back 20 mm (3/4“) Strip the wire ends 4 mm (5/32“) max. Solder or crimp the contacts Push the contacts into the insert (5) Fold the spacer around the wires and push it onto the insert (5) Push insert (5) and spacer assembly (4) into the bushing (6).
Signal Connectors / Assembly Instructions Right Angle Connectors 5 6 8 7 9 4 3 coding groove 2 45° - Push dome nut (1), clamping insert (2), adapter (3) and angled body (4) over the cable - Strip the cable jacket back 20 mm (3/4“) - Strip the wire ends 4 mm (5/32“) max. - Solder or crimp the contacts - Push the contacts into the insert (6) - Fold the spacer (5) around the wires and push it on the insert (6) - Push the insert (6) with the spacer (5) into the housing (7, 8).
m l-group.co e m m u .h www Signal Connectors / Assembly Instructions Panel Connector Front-, Rear- and Single Hole Mounted - Attach the housing to the panel. Slip snap ring over the cable - Strip the cable jacket 20 mm (3/4“). Strip the wire ends 4 mm (.5/32“) max. Solder or crimp the contacts Male inserts: - Push the insert into the housing. Pay attention to the desired coding (coding groove, coding key). Press the snap ring together slighty and push it into the housing until it snaps in position.
Signal Connectors / Assembly Instructions Panel Connector with Strain Relief - Push dome nut (1), clamping insert (2) and adapter (3) over the cable Strip the cable jacket back 20 mm (3/4“) Strip the wire ends 4 mm (5/32“) max. Solder or crimp the contacts Push the contacts into the insert (5) Fold the spacer (4) around the wires and push it onto the insert (5) Push the insert (5) with the spacer (4) into the housing.
m l-group.co e m m u .h www Crimping, Assembly and Disassembly of Contacts Crimping, Assembly and Disassembly of Contacts Crimping - Remove conductor insulation 4 mm (.16“) max. - Select appropriate Crimp tool setting (see page 52) - Insert Crimp contact into the positioner of the tool - Insert stripped end of conductor into the crimp opening of the contact - Squeeze handles of crimp tool together Assembly - Open crimping jaws and remove contact - Pry open upper and lower insert approx.
