Manual

Maintenance
ENGINE MAINTENANCE
See the engine owner's manual for instructions on how to
properly maintain the engine.
CAUTION
Used motor ol has been shown to cause skin cancer in
certain laboratory animals.
Thoroughly wash exposed areas with soap and water.
KEEPOUT OF REACH OF CHILDREN. DON'T
POLLUTE. CONSERVERESOURCES.RETURN
USED OIL TO COLLECTION CENTERS.
PUMP MAINTENANCE
For longestlastingservice, follow the instructionsgiven in
the check list (Figure 12).
IMPORTANT: Use 0.55 liter (18.6 ounces) of CAT Pump
6107 multi-viscosity oil. Oil alternatives includeMobil
DTE 16,Texaco Rondo 1660-HD 150,Amoco Rykon-68,
Shell Teltus T-68, and Exxon Univis-68.
Check Oil Level
I. Place pressure washer on a levelsurface.
2.
3.
While pump and oit iscold, observe oit levelvisible in
pump's oil sight gauge.
Oil levelshould be visible and just below red dot. If
necessary,slowly add recommended oil through
pump's oil filler opening until oil leveljusttouches
bottom of red dot. DO NOT fill above red dot!
Oil Change Procedure
I. Place pressure washer on an outside level surface.
2. Start and run pressure washer for at least 5 minutes.
3. Turn off pressure washer and disconnect spark plug
wire from spark plug.
4. Placesuitable container under oil drain hole.
5. Remove pump's oil filler cap and o-ring (items 32 and
33 on page 18).
6. Remove oil drain plug (Items 48 and 49 on page 18)
and let oll drain out completely.
7. Replaceoil drain plug and tighten securely (50 in-lbs
max. torque).
8. Use a funnel to add recommended amount and type of
pump oil.
9. Replacedomed oil filler cap and o-ring. Tighten finger-
tight.
10. Reconnect spark plug wire to spark plug.
I I. Take used oil to an oil recycling center.
Follow the daily, hourly or calendar intervals, whichever occurs first.
Maintenance Item:
Clean Inlet Water Filter
Check Oil Level/Quantity
Check for Oil Leaks
Check for Water Leaks
Break-in Oil Change
*Routine Oil Change
**Seal Change
Valve Change
Check Accessories
Daily 50 hours
X
X
X
x
x
500 hours
X
1,500 hours
X
X
3,000 hours
X
* If other than CAT Pump Model 6107 oil is used, change cycle should be every 300 hours.
** Eachsystem'smaintenance cycle will be exclusive. If system performance decreases,check immediately. If no wear at 1500 hours,
check again at 2000 hours and each 500 hours until wear is observed. Valvestypically require changing every other seal change.
Duty cycle, temperature, quality of pumped liquid and inlet feed conditions all affect the life of pump wear parts and service cycle.
** Remember to service the unloader at each seal servicing and check all system accessories and connections before resuming
operation. Contact your local service center if questions arise.
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