03002 2146XLS Owner's Manual / 96043006700 / 2008-11
SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
PRODUCT SPECIFICATIONS Gasoline Capacity and type: 4.0 Gallons Unleaded Regular Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: W/ Filter: W/O Filter: Spark Plug: Champion QC12YC (Gap: .040") Ground Speed (MPH): Forward: Reverse: Charging System: 16 AMPS @ 3600 RPM Battery: AMP/HR: MIN. CCA: Case Size: Blade Bolt Torque: 45-55 FT. LBS. CONGRATULATIONS on your purchase of a new tractor.
UNASSEMBLED PARTS Slope Sheet Key (1) Oil Drain Tube (2) Keys ASSEMBLY Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed.
ASSEMBLY ✓CHECKLIST NOTE: You may now roll your tractor off the skid. Follow the instructions below to remove the tractor from the skid. BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. ✓ Seat is adjusted comfortably and tightened securely.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. D P H Z G E F B A M Q C J K L FIG. 3 Our tractors conform to the applicable safety standards of the American National Standards Institute.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR ENGINE • Move throttle control (D) between half and full speed (fast) position.
OPERATION TO MOVE FORWARD AND BACKWARD (See Fig. 7) • Put attachment lift lever in desired cutting height slot. The cutting height range is approximately 1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months.
OPERATION TO STOP MOWER BLADES • TO OPERATE ON HILLS disengage attachment clutch control. CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield (S) in place (See Fig. 10). • • • S • • • Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills.
OPERATION RESERVE FUEL VALVE OPERATION (See Fig. 12) BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL 1. Raise seat to access reserve fuel valve. 2. In normal operation, valve should be set to primary (as shown in view) 3. If tractor runs out of fuel, rotate valve handle to reserve. 4. Drive tractor to be refueled. 5. After refueling, return valve to primary position. The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
OPERATION MOWING TIPS AUTOMATIC TRANSMISSION WARM UP • Before driving the unit in cold weather, the transmission should be warmed up as follows: • Be sure the tractor is on level ground. • Release the parking brake and let the brake slowly return to operating position. • Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can also be used during the engine warmup period after the transmission has been warmed up.
MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation T R A C T 0 R Check Tire Pressure Check Operator Presence & ROS Systems Check for Loose Fasteners Check/Replace Mower Blades 3 Lubrication Chart Check Battery Level 4 Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) E N G I N E 1,2 Change
MAINTENANCE TRACTOR BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. Always observe safety rules when per form ing any maintenance. CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
MAINTENANCE V-BELTS TO CHANGE ENGINE OIL (See Figs. 16 & 17) Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. Determine temperature range expected before oil change. All oil must meet API service classification SG-SL. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick.
MAINTENANCE ENGINE COOLING SYSTEM DECK WASHOUT PORT (See Fig. 19) To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Ensure the cooling shrouds are reinstalled.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER (See Fig. 20)) • • • • • • TO INSTALL MOWER (See Figs.
SERVICE AND ADJUSTMENTS • • ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with retainer spring. Repeat on opposite side of tractor. • • ATTACH FRONT LINK (E) - Work from left side of tractor. Insert rod end of link assembly through front hole in tractor front suspension bracket (F). Insert end of link (E) into hole in front mower bracket (H) and secure with washer and retainer spring (J). A E B J F H FIG.
SERVICE AND ADJUSTMENTS TO LEVEL MOWER • If adjustment is necessary, see step in Visual Adjustment instructions above. • Recheck measurements, adjust if necessary until both sides are equal. FRONT-TO-BACK ADJUSTMENT (See Figs. 28 & 29) IMPORTANT: Deck must be level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.
SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 30) • Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades (F). • Remove belt downward from engine pulley and around electric clutch (G). • Slide belt toward rear of tractor, off the steering plate (H) and remove from tractor. BELT INSTALLATION - MOWER DRIVE BELT REMOVAL • Park tractor on a level surface. Engage parking brake.
SERVICE AND ADJUSTMENTS TO CHECK BRAKE TO START ENGINE WITH A WEAK BATTERY (See Fig. 33) If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. You may also check brake by: • Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake. • Disengage transmission by placing freewheel control in “transmission disengaged” position.
SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Fig. 34) TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 35) WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • • • • • • • • • • • • Raise hood. Unsnap headlight wire connector. Stand in front of tractor.
STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start 1. 2. 3. 4. 5. 6. 7. 8. 1. 2. 3. 4. 5. 6. 7. 8. Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Weak or dead battery. Dirty air filter. Dirty fuel filter. Water in fuel. 9. 10. Loose or damaged wiring. Carburetor out of adjustment. 9. 10. 11. Engine valves out of adjustment. 11. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug.
TROUBLESHOOTING POINTS PROBLEM CAUSE Engine dies when tractor is shifted into reverse 1. CORRECTION Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged. 1. Turn ignition key to ROS "ON" position. See Operation section. Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO. 960 43 00-67 ELECTRICAL KEY NO. PART NO.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO. 960 43 00-67 CHASSIS KEY NO. PART NO.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO. 960 43 00-67 DRIVE KEY NO. PART NO.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO. 960 43 00-67 ENGINE KEY NO. PART NO.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO. 960 43 00-67 STEERING ASSEMBLY KEY NO. PART NO.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO. 960 43 00-67 SEAT ASSEMBLY 1 8 8 7 7 8 41 8 40 10 21 6 37 37 44 2 43 21 3 seat-tex_6.5SL_2 KEY NO. 1 2 3 6 7 8 10 21 PART NO. 532 42 40-73 532 18 01-66 532 14 06-75 873 80 06-00 532 12 41-81 532 17 18-77 532 19 69-77 532 17 18-52 DESCRIPTION Seat Bracket Pivot Fender Strap, Asm Fender Nut, Lock W/Ins. 3/8-16 unc Spring, Seat Cprsn Bolt 5/16-18 unc x 3/4 w/Sems Pan, Seat Bolt, Shoulder 5/16-18 KEY NO. PART NO.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO. 960 43 00-67 MOWER LIFT 87 7 87 90 98 113 10 3 97 100 2 88 97 91 87 91 89 87 lift-tex_16 KEY NO. PART NO. 2 3 7 10 87 88 89 90 91 532 19 52-23 532 19 52-30 532 41 15-55 532 19 63-14 532 19 42-09 532 41 07-10 819 19 19-12 532 19 42-08 532 19 51-81 KEY NO. 97 98 100 113 DESCRIPTION Shaft Asm.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO. 960 43 00-67 MOWER DECK KEY PART NO. NO.
TRACTOR - - MODEL NUMBER 2146XLS (96043006700), PRODUCT NO. 960 43 00-67 DECALS 2 5 6 2 3 1 8 9 12 7 KEY NO. PART NO. 1 2 3 5 6 7 8 9 532 41 16-58 532 42 47-89 532 42 56-46 532 42 38-29 532 41 55-44 532 41 86-00 532 17 05-63 532 14 50-05 DESCRIPTION Decal, Operators Decal, Emblem Decal, Emblem Panel SD Decal, Customer Respons. Decal, Replacement Decal, Pedal Husq. Crown Decal Mower Warn Keep Hand away Decal, Battery Dnge/Poi WHEELS AND TIRES 1 2 11 3 4 7 10 5 6 9 8 KEY NO. PART NO.
HUSQVARNA PRODUCT REGISTRATION INFORMATION & WARRANTY STATEMENT All Husqvarna products can be registered online at www.usa.husqvarna.com quickly and easily regardless of their model year. Click the Support tab, then click on the Online Product Registration link, and fill out the electronic form and submit.
† Refer to Section 3 for items not covered by this warranty *All consumer product use must have been limited to the owner s residence. Warranted for noncommercial, nonprofessional, noninstitutional and nonincome producing use.
532 42 55-92 11.25.08 BAD Printed in the U.S.A.