Operator and Parts Manual Blower Kit 48" Collection System 966004501
CONTENTS SAFETY RULES.................................................. 4 ASSEMBLY......................................................... 8 GENERAL OPERATION.............................. 4 TIPS FOR IMPROVED BAGGING............. 12 SLOPE OPERATION................................... 4 OPERATION...................................................... 13 CHILDREN................................................... 5 GENERAL RECOMMENDATIONS............ 13 SERVICE..........................................
SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS DANGER ! THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. GENERAL OPERATION • Read, understand and follow all instructions in the manual and on the machine before starting. • DO NOT operate mower with grass catcher, unless the front weights are installed.
SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS DO NOT • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-off, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground.
SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS • Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown.
UNPACKING INSTRUCTIONS • Remove all parts and packing materials from carton. TOOLS REQUIRED • 7 • ½" Wrench or ratchet and socket • 7 • Torque Wrench • Phillips Head Screwdriver • Hacksaw • Pliers /16" Wrench or ratchet and socket CONTAINER CONTENTS • Blower Assembly • Drive Pulley • Belt Shield • Belt • Mounting Bracket • Bag of Hardware • Weight /8" Socket Upper Chute Bag Dump Indicator Middle Chute Belt Cover Blower Housing NOTE: When right hand (R.H.) and left hand (L.
ASSEMBLY 1 INSTALLING DRIVE PULLEY 1. Remove the discharge chute from the deck. (Deck configuration will vary by size and model) 2. Lower deck to the lowest cutting position. 3. Remove the right hand (discharge side) belt cover from the deck. 2 MOUNTING BLOWER ASSEMBLY 1. Position blower over the discharge tabs on the deck and set blower onto the deck. 2. Be sure the blower is sitting flush against the outside of the deck. 4.
ASSEMBLY 3 INSTALLING DRIVE BELT 1. Make sure the tension release lever is forward or disengaged. 2. Place the belt over the pulley on the deck. Refer to illustration for proper routing. 3. Move the tension release arm to the rear and engage in the latch. 5 TRIMMING MIDDLE CHUTE 1. Using the hacksaw, trim along the dashed line. 2. Locate the middle chute, flat washer, hood latch, weld nut, lock washer and machine screw from kit. 3.
ASSEMBLY 7 INSTALLING BAGGER MOUNT 1. To select the right support straps to use, measure the mower frame just behind the casters, as shown. 2. Install the bagger mount tube to the rear guard with 5/16-18 x 3¼ bolts and flange nuts from kit. NOTE: Depending on model, rear guard hole may need to be drilled out to 5/16" if kit hardware is too large. 3. Install kit support straps on the outside of the mount tube as shown in the illustration.
ASSEMBLY 8 INSTALLING CHUTE SUPPORT 1. Position upper chute support against bagger inlet, flush at outer edges. See Illustration. 2. Using support as a template, drill two 3/8 holes into bagger hood. Upper Chute Support 9 INSTALLING WEIGHT KITS 1. Bolt cast weight to weight brackets using 3/8-16 x 3 bolts and four nuts. 2. Slide both weight brackets over the front tube on the frame. Be sure to position the weight assembly in the center of the frame. 3. Secure with 3/8-16 x 3½ bolts and four nuts.
ASSEMBLY 11 INSTALLING SPACER PLUGS 1. Remove plastic end caps from the center two bag support arms. Fully insert spacer plugs into the ends of the support tubes. It may be necessary to tap the spacers into place with a hammer or mallet. Replace the plastic end cap back over the spacer. The additional extension will hold the hood more securely when latched.
OPERATION • If the grass catcher fails to pick up cut grass or leaves, it is an indication that clogging has occurred in the system or that the grass catcher containers are full. a. Disengage blades, place motion control levers in neutral position. - Unlatch and raise cover. - Slide out containers and dispose of clippings. - Replace containers, close cover, and latch. b. Unlatch chutes and check for clogging. - Remove all debris in chute. - Reassemble and latch chutes.
REPAIR PARTS 46 44 24 47 31 4 14 15 55 17 30 11 22 11 21 45 38 56 28 50 18 16 40 11 48 52 19 33 14 Torque to 30 ft/lbs 15 47 42 11 60 34 51 12 2 44 59 25 7 13 37 5 36 39 29 27 6 45 43 10 8 12 44 14 57 10 3 9 20 54 23 40 53 56 40 23 11 49 32 26 48 41 35 51 1
REPAIR PARTS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 539 101977 ���� 1 ���� TRACTION SPRING 32.. 539 130335 ���� 1 ���� MOUNT, IDLER, UPPER 2.. 539 976952 ���� 1 ���� SCREW 10-24 x .625 RD 33.. 539 130336 ���� 1 ���� MOUNT, IDLER, LOWER 3.. 539 104411 ���� 1 ���� KNOB W/STUD 34.. 539 130337 ���� 1 ���� ARM, IDLER 4.. 539 104763 ���� 1 ���� RETAINER U TYPE 35.. 539 130338 ���� 1 ���� ARM, TENSION 5.. 539 105785 ���� 1 ���� DECAL, WARNING 36..
REPAIR PARTS 2 12 9 4 11 8 7 10 4 3 3 1 16 5 6
REPAIR PARTS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 539 108081 ���� 1 ���� SCREW, SPEC 10-14 x ½ 7.. 539 108088 ���� 1 ���� LATCH, HOOD 2.. 539 108082 ���� 1 ���� INDICATOR, BAG DUMP 8.. 539 108089 ���� 1 ���� WELD NUT, PLATED 3.. 539 108083 ���� 2 ���� SCREW 10-24 x 11/8 9.. 522 739201 ���� 1 ���� CHUTE, UPPER 4.. 539 108084 ���� 3 ���� WASHER 3/16 x ¾ 10.. 539 109552 ���� 2 ���� WASHER 3/16 LOCK 5.. 539 108085 ���� 2 ���� SPACER, SPLIT 11..
REPAIR PARTS 3 12 1 12 11 8 3 2 6 5 7 4 10 7 9 18
REPAIR PARTS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 532 192709 ���� 1 ���� SCREEN, COVER 7.. 532 192786 ���� 2 ���� PIN, HINGE 2.. 532 195373 ���� 1 ���� COVER 8.. 532 192550 ���� 1 ���� SEAL, COVER 3.. 539 976952 ���� 6 ���� SCREW #10-24 x /8 5 9.. 532 400226 ���� 3 ���� CONTAINER, SOFT BAG 4.. 539 108096 ���� 2 ���� HAIR PIN 10.. 532 192603 ���� 1 ���� GASKET, COVER 5.. 539 108097 ���� 4 ���� PLUG, TUBING END 11.. 532 130895 ���� 2 ���� HANDLE, BAGGER COVER 6..
REPAIR PARTS 22 19 26 18 25 14 12 17 16 24 21 15 13 20 11 17 28 24 23 7 4 2 20 24 8 27 3 24 1 5 6 10
REPAIR PARTS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 539 111587 ���� 1 ���� WEIGHT PLATE 17.. 539 990188 ���� 6 ���� WASHER 5/16 SAE FLAT 2.. 522 923202 ���� 2 ���� WEIGHT BRACKET 18.. 539 110234 ���� 1 ���� SUPPORT, HOSE 3.. 521 996501 ���� 8 ���� NUT 3/8-16 HEX FLANGE 19.. 539 112294 ���� 1 ���� FLEX TRIM, BLACK 4.. 539 108271 ���� 4 ���� HCS 3/8-16 x 3½ 20.. 523 084902 ���� 1 ���� STRAP, SUPPORT, RT For 28" Frame 5.. 539 101341 ���� 4 ���� HCS 3/8-16 x 3 6..
P/N 115 145127 R01 05/09/09
