Operator’s manual 445 EPA II 445e EPA II 450e EPA II Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
KEY TO SYMBOLS Symbols on the machine: Symbols in the operator’s manual: WARNING! Chain saws can be dangerous! Careless or improper use can result in serious or fatal injury to the operator or others. Switch off the engine before carrying out any checks or maintenance. CAUTION! The stop switch automatically returns to the start position. In order to prevent unintentional starting, the spark plug cap must be removed from the spark plug when assembling, checking and/or performing maintenance.
CONTENTS Contents KEY TO SYMBOLS Symbols on the machine: .............................................. Symbols in the operator’s manual: ................................ CONTENTS Contents ....................................................................... INTRODUCTION Dear customer! ............................................................. WHAT IS WHAT? What is what on the chain saw? ................................... GENERAL SAFETY PRECAUTIONS Before using a new chain saw ........................
INTRODUCTION Dear customer! Congratulations on your choice to buy a Husqvarna product! Husqvarna is based on a tradition that dates back to 1689, when the Swedish King Karl XI ordered the construction of a factory on the banks of the Huskvarna River, for production of muskets. The location was logical, since water power was harnessed from the Huskvarna River to create the water-powered plant.
WHAT IS WHAT? What is what on the chain saw? 1 Cylinder cover 17 Muffler 2 Decompression valve 18 Chain 3 Air purge 19 Bar tip sprocket 4 Start reminder 20 Bar 5 Combined stop switch and choke control 21 Bumper spike 6 Rear handle 22 Chain catcher 7 Information and warning decal 23 Chain tensioning screw 8 Fuel tank 24 Clutch cover 9 Adjuster screws carburetor 25 Right hand guard 10 Starter handle 26 Throttle control 11 Starter 27 Throttle lockout 12 Chain oil tank 28 Chain
GENERAL SAFETY PRECAUTIONS Before using a new chain saw • Please read this manual carefully. • Check that the cutting equipment is correctly fitted and adjusted. See instructions under the heading Assembly. • Refuel and start the chain saw. See the instructions under the headings Fuel Handling and Starting and Stopping. • Do not use the chain saw until sufficient chain oil has reached the chain. See instructions under the heading Cutting equipment.
GENERAL SAFETY PRECAUTIONS to be beyond your capability. If you still feel uncertain about operating procedures after reading these instructions, you should consult an expert before continuing. Do not hesitate to contact your dealer or us if you have any questions about the use of the chain saw. We will willingly be of service and provide you with advice as well as help you to use your chain saw both efficiently and safely. Attend a training course in chain saw usage if possible.
GENERAL SAFETY PRECAUTIONS • This movement activates a spring-loaded mechanism that tightens the brake band (C) around the engine drive system (D) (clutch drum). • The front hand guard is not designed solely to activate the chain brake. Another important feature is that it reduces the risk of your left hand hitting the chain if you lose grip of the front handle. • Kickback can be very sudden and violent. Most kickbacks are minor and do not always activate the chain brake.
GENERAL SAFETY PRECAUTIONS Will my hand always activate the chain brake during a kickback? No. It takes a certain force to move the hand guard forward. If your hand only lightly touches the front guard or slips over it, the force may not be enough to trigger the chain brake. You should also maintain a firm grip of the chain saw handles while working.
GENERAL SAFETY PRECAUTIONS Cutting hardwoods (most broadleaf trees) creates more vibration than cutting softwoods (most conifers). Cutting with cutting equipment that is blunt or faulty (wrong type or badly sharpened) will increase the vibration level. ! WARNING! Overexposure to vibration can lead to circulatory damage or nerve damage in people who have impaired circulation. Contact your doctor if you experience symptoms of overexposure to vibration.
GENERAL SAFETY PRECAUTIONS Cutting equipment designed to reduce kickback ! WARNING! Faulty cutting equipment or the wrong combination of bar and saw chain increases the risk of kickback! Only use the bar/saw chain combinations we recommend, and follow the filing instructions. See instructions under the heading Technical data. • Number of drive links. The number of drive links is determined by the length of the bar, the chain pitch and the number of teeth on the bar tip sprocket.
GENERAL SAFETY PRECAUTIONS • The cutting part of the chain is called the cutter and consists of a cutting tooth (A) and the depth gauge (B). The cutters cutting depth is determined by the difference in height between the two (depth gauge setting). Sharpening cutting teeth To sharpen cutting teeth you will need a round file and a file gauge. See instructions under the heading Technical data for information on the size of file and gauge that are recommended for the chain fitted to your chain saw.
GENERAL SAFETY PRECAUTIONS Adjustment of depth gauge setting • • • The cutting teeth should be newly sharpened before adjusting the depth gauge setting. We recommend that you adjust the depth gauge setting every third time you sharpen the cutting teeth. NOTE! This recommendation assumes that the length of the cutting teeth is not reduced excessively. You will need a flat file and a depth gauge tool.
GENERAL SAFETY PRECAUTIONS • • Adjust the tension on the chain by turning the wheel down (+) for tighter tension and up (-) to loosen the tension. Filling with chain oil • All our chain saws have an automatic chain lubrication system. On some models the oil flow is also adjustable. • The saw chain oil tank and the fuel tank are designed so that the fuel runs out before the saw chain oil.
GENERAL SAFETY PRECAUTIONS • Check that the bar tip sprocket turns freely and that the lubricating hole in the tip sprocket is not blocked. Clean and lubricate if necessary. Bar Check regularly: If the chain lubrication system is still not working after carrying out the above checks and associated measures you should contact your servicing dealer. • Whether there are burrs on the edges of the bar. Remove these with a file if necessary. • Whether the groove in the bar has become badly worn.
ASSEMBLY Fitting the bar and chain ! The chain is correctly tensioned when it does not sag from the underside of the bar, but can still be turned easily by hand. Hold up the bar tip and tighten the bar nuts with the combination spanner. WARNING! Always wear gloves, when working with the chain, in order to protect your hands from injury. 445 Check that the chain brake is in disengaged position by moving the front hand guard towards the front handle.
ASSEMBLY Tension the chain by turning the wheel down (+). The chain should be tensioned until it does not sag from the underside of the bar. The chain is correctly tensioned when it does not sag from the underside of the bar, but can still be turned easily by hand. Hold up the bar tip and tighten the bar knob by turning the knob clockwise. When fitting a new chain, the chain tension has to be checked frequently until the chain is run-in. Check the chain tension regularly.
FUEL HANDLING Fuel Mixing ratio Note! The machine is equipped with a two-stroke engine and must always be run using a mixture of gasoline and twostroke oil. It is important to accurately measure the amount of oil to be mixed to ensure that the correct mixture is obtained. When mixing small amounts of fuel, even small inaccuracies can drastically affect the ratio of the mixture. ! 1:50 (2%) for all engines.
FUEL HANDLING Fueling ! 3 ! WARNING! Taking the following precautions, will lessen the risk of fire: Do not smoke and do not place any hot objects in the vicinity of fuel. Always stop the engine and let it cool for a few minutes before refuelling. When refuelling, open the fuel cap slowly so that any excess pressure is released gently. Clean the area around the fuel cap. Clean the fuel and chain oil tanks regularly. The fuel filter must be replaced at least once a year.
STARTING AND STOPPING Starting and stopping Warm engine WARNING! Note the following before starting: ! The chain brake must be engaged when the chain saw is started to reduce the chance of contact with the moving chain during starting. Use the same starting procedure as for a cold engine, but do not set the choke control in the choke position. If the engine is difficult to start, use start throttle.
STARTING AND STOPPING Note! Pull the front hand guard towards the front handle. The chain brake is now disengaged. Your saw is ready for use. ! • • • Always hold the saw with both hands. The right hand should be on the rear handle, and the left hand on the front handle. All people, whether right or left handed, should use this grip. Use a firm grip with thumbs and fingers encircling the chain saw handles.
WORKING TECHNIQUES Before use: • To make sure that none of the above might come within reach of your saw or be injured by falling trees. , 1 Check that the chain brake works correctly and is not damaged. 2 Check that the rear right hand guard is not damaged. 3 Check that the throttle lockout works correctly and is not damaged. 4 Check that the stop switch works correctly and is not damaged. 5 Check that all handles are free from oil.
WORKING TECHNIQUES General rules 1 If you understand what kickback is and how it happens then you can reduce or eliminate the element of surprise. By being prepared you reduce the risk. Kickback is usually quite mild, but it can sometimes be very sudden and violent. 2 Always hold the chain saw firmly with your right hand on the rear handle and your left hand on the front handle. Wrap your fingers and thumbs around the handles. You should use this grip whether you are right-handed or lefthanded.
WORKING TECHNIQUES Basic cutting technique ! WARNING! Never use a chain saw by holding it with one hand. A chain saw is not safely controlled with one hand. Always have a secure, firm grip around the handles with both hands. General • Always use full throttle when cutting! • Reduce the speed to idle after every cut (running the engine for too long at full throttle without any load, i.e. without any resistance from the chain during cutting, can lead to serious engine damage).
WORKING TECHNIQUES Turn the log and finish the cut from the opposite side. The log is supported at one end. There is a high risk that it will split. • Wind direction • Arrangement of branches • Weight of snow • Obstacles within the reach of the tree: for example, other trees, power lines, roads and buildings. • Look for signs of damage and rot in the stem, this makes it more probably that the tree will break and start to fall before you expect it to.
WORKING TECHNIQUES Remove any undergrowth from the base of the tree and check the area for obstacles (stones, branches, holes, etc.) so that you have a clear path of retreat when the tree starts to fall. Your path of retreat should be roughly 135 degrees away from the intended felling direction. Felling cut The felling cut is made from the opposite side of the tree and it must be perfectly horizontal. Stand on the left side of the tree and cut on the pull stroke. Make the felling cut about 1.
WORKING TECHNIQUES Freeing a tree that has fallen badly If you must cut across tree/limb, make two to three cuts, one inch apart, one to two inches deep. Freeing a ”trapped tree” It is very dangerous to remove a trapped tree and there is high accident risk. Never try to fell the tree that is trapped. Continue to cut deeper until tree/limb bends and tension is released. Never work in the risk zone of the hanging trapped tree. Cut tree/limb from outside the bend, after tension has been released.
WORKING TECHNIQUES Limbing ! WARNING! A majority of kickback accidents occur during limbing. Do not use the kickback zone of the guide bar. Be extremely cautious and avoid contacting the log, other limbs or objects with the nose of the guide bar. Be extremely cautious of limbs under tension. They can spring back toward you and cause loss of control resulting in injury. Make sure that you can stand and move about safely. Work on the left side of the trunk.
MAINTENANCE General The user must only carry out the maintenance and service work described in this manual. More extensive work must be carried out by an authorised service workshop. Carburetor adjustment Your Husqvarna product has been designed and manufactured to specifications that reduce harmful emissions. Function • • The carburetor governs the engine’s speed via the throttle control. Air and fuel are mixed in the carburetor. The air/ fuel mixture is adjustable.
MAINTENANCE Checking the inertia brake release Apply full throttle and activate the chain brake by tilting your left wrist forward onto the front hand guard. Do not let go of the front handle. The chain should stop immediately. With the engine turned off, hold the chain saw over a stump or other firm object. Let go of the front handle so that the bar drops towards the stump as the chain saw rotates around the rear handle.
MAINTENANCE Chain catcher Check that the chain catcher is not damaged and is firmly attached to the body of the chain saw. CAUTION! The stop switch automatically returns to the start position. In order to prevent unintentional starting, the spark plug cap must be removed from the spark plug when assembling, checking and/or performing maintenance. Muffler Never use a machine that has a faulty muffler.
MAINTENANCE Starter ! Note! Check that the pulley can be turned an additional 1/ 2 turn when the starter cord is pulled all the way out. WARNING! When the recoil spring is wound up in the starter housing it is under tension and can, if handled carelessly, pop out and cause personal injury. Care must be exercised when replacing the return spring or the starter cord. Wear protective glasses and protective gloves.
MAINTENANCE Fitting the starter • • Spark plug To fit the starter, first pull out the starter cord and place the starter in position against the crankcase. Then slowly release the starter cord so that the pulley engages with the pawls. The spark plug condition is influenced by: Fit and tighten the screws that hold the starter. • Incorrect carburetor adjustment. • An incorrect fuel mixture (too much or incorrect type of oil). • A dirty air filter.
MAINTENANCE Cooling system Winter use Running problems can occur when using the machine in the cold and snowy conditions caused by: To keep the working temperature as low as possible the machine is equipped with a cooling system. The cooling system consists of: 1 Air intake on the starter. 2 Air guide plate. 3 Fins on the flywheel. 4 Cooling fins on the cylinder. 5 Cylinder cover (directs cold air over the cylinder). • Too low engine temperature. • Icing of the air filter and carburetor.
MAINTENANCE Maintenance schedule The following is a list of the maintenance that must be performed on the machine. Most of the items are described in the Maintenance section. Daily maintenance Clean the outside of the machine. Weekly maintenance Monthly maintenance On chain saws without a catalytic converter, check the cooling system weekly. Check the brake band on the chain brake for wear. Replace when less than 0.024 inch (0.6 mm) remains at the most worn point.
TECHNICAL DATA Technical data 445 445e 450e Cylinder displacement, cu.
TECHNICAL DATA Recommended original and replacement bar and chain combinations Following is a list of recommended cutting equipment for the Husqvarna chain saw models 445, 445e and 450e. The combinations of power head, bar and chain have been tested and found to be in accordance with the kickback and vibration requirements of ANSI B 175.1–2000. The guide bar nose radius is determined by either the maximum number of teeth in the nose sprocket or the corresponding maximum nose radius of a solid bar.
FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The EPA (The US Environmental Protection Agency), Environment Canada and Husqvarna Forest & Garden are pleased to explain the emissions control system warranty on your 2001 and later small nonroad engine. In U.S. and Canada, new small nonroad engines must be designed, built and equipped to meet the federal stringent anti-smog standards.
AMERICAN STANDARD SAFETY PRECAUTIONS Safety precautions for chain saw users (ANSI B 175.1-2000 Annex C) Kickback safety precautions ! Other safety precautions ! WARNING! Do not operate a chain saw with one hand! Serious injury to the operator, helpers, bystanders or any combination of these persons may result from one-handed operation. A chain saw is intended for twohanded use.
1150341-95 ´®z+RB3¶55¨ ´®z+RB3¶55¨ 2007-03-16