Operator's _anua[ _EPA I[ Please read the operat:ol _s manual calefully and make sule you understand the instl uc_:ions before using the machine.
KEY TO SYMBOLS Key to symbols Refuelling. WARNING! Chain saws can be dangerous! Careless or improper use can result in serious or fatal iniury to the operator or others. Filing with oil and adjusting oil flow. Please read the operator's manual carefully and make sure you understand the instructions before using the machine. The chain brake must be engaged when the chain saw is started.
Contents KEYTO SYMBOLS Key to symbols ............................................................. CONTENTS 2 Contents 3 ...................................................................... INTRODUCTION Dear customer! ............................................................ 4 WHAT IS WHAT? What is what on the chain saw? .................................. 5 GENERAL SAFETY PRECAUTIONS Before using a new chain saw ..................................... 6 Important ............................
Dear customer! Congratulations on your choice to buy a Husqvarna product! Husqvarna is based on a tradition that dates back to !689, when the Swedish King Karl Xl ordered the construction of a factory on the banks of the Huskvarna River, for production of muskets. The location was !ogical, since water power was harnessed from the Huskvarna River to create the waterupowered plant.
WHAT iS WHAT? @ H[/_l_lglglglglglg What is what on the chain saw? 1 Cylinder cover 16 Bar tip sprocket 2 Starter handle 17 Chain 3 Air purge 18 Bar 4 Stop switch dgnition on/off switch,) 19 Bumper spike 5 Rear handle 20 Chain tensioning screw 6 Choke controWStart throttle lock 21 Chain catcher 7 Fuel tank 22 Oil pump adjustment screw 8 Adiuster screws carburetor 23 Clutch cover 9 Starter 24 Right hand guard 10 Chain oil tank 25 Throttle control 11 Throttle Iock 26 Operator
Before using GENERAL SAFETY PRECAUTIONS a new chain saw important Please read this manuaI carefully= Check that the cutting equipment is correctly fitted and adjusted. See instructions under the heading Assembly= Refuel and start the chain saw= See the instructions under the headings Fuel Handiing and Starting and Stopping. Do not use the chain saw until sufficient ctqain eli has reached the chain. See instructions under the heading Lubricating cutting equipment.
GENERAL SAFETY PRECAUTIONS chain saw usage if possible. "Your dealer, forestry schoo! or your library can provide information about which training materials and courses are available. GeneraIIy clothes should be close-fitting without restricting your freedom of movement= iMPORTANT! Sparks can come from the muffler, the bar and chain or other sources.
GENERAL SAFETY PRECAUTmONS This movement activates a spring-Ioaded mechanism that tightens the brake band (C) around the engine drive system (D) (clutch drum). C D The front hand guard is not designed solely to activate the chain brake. Another important feature is that it reduces the risk of the chain hitting your left hand if you lose grip of the front handle. Kickback can be very sudden and violent. Most kickbacks are minor and do not always activate the chain brake.
GENERAL Will my hand atways activate brake during a kickback? SAFETY PRECAUTIONS the chain No. It takes a certain force to move the hand guard forward. If your hand onIy lightly touches the front guard or slips over it, the force may not be enough to trigger the chain brake. You should aIso maintain a firm grip of the chain saw handles while working.
GENERAL SAFETY PRECAUTIONS Cutting hardwoods (most broadleaf trees) creates more vibration than cutting softwoods (most conifers). Cutting with cutting equipment that is blunt or faulty (wrong type or badly sharpened) will increase the vibration level.
GENERAL Cutting equipment kickback / T\ WARNING! designed Faulty cutting SAFETY PRECAUTIONS to reduce equipment Bar groove width (inches/mm). The groove in the bar must match the width of the chain drive links. or the wro.gcomb oatofbar o, nodsawChain increases _he risk of kickback! On!y use the bar!saw chain combinations we recommend, and _o!low the filing instructions, See instructions under _he heading Technica! data. Chain oil hole and hole for chain tensioner.
GENERAL SAFETY PRECAUTIONS When you sharpen a cutting tooth there are four important factors to remember. 1 Filing angle 2 Cutting angle Always file cutting teeth from the inside face. Reduce the pressure on the return stroke. FiIe alI the teeth on one side first, then turn the chain saw and file the teeth on the other side. File all the teeth to the same length. When the length of the cutting teeth is reduced to 4 mm (0.16") the chain is worn out and should be replaced.
GENERAL SAFETY PRECAUTmONS through the depth gauge tool. The depth gauge setting is correct when you no longer feel resistance as you draw the file along the depth gauge tool. Lubricating cutting equipment Chain oil Tensioning the chain Chain oil must demonstrate good adhesion to the chain and also maintain its flow characteristics regardless of whether it is warm summer or cold winter weather. As a chain saw manufacturer we have developed an optimal chain oil which has a vegetable oil base.
GENERAL SAFETY PRECAUTmONS If the chain lubrication is not working: Checking wear on cutting equipment Check that the eli channel in the bar is not obstructed, Clean if necessary, Check the chain daily for: Check that the groove in the edge of the bar is clean, Clean if necessary, Visible cracks in rivets and links_ Whether the chain is stiff, Whether rivets and links are badly worn, Replace the saw chain if it exhibits any of the points above, We recommend you compare the existing chain with a new
GENERAL SAFETY PRECAUTIONS To prolong the life of the bar you should turn it over daily. _k WARNIING! Most chain saw accidents happen when the chain touches operator. the Wear personal protective equipment. See instructions under the heading Personam protective equipment. Do not tackte any job that you feeU you are not adequately trained for. See instructions under the headings Personal protective equipment, How to avoid kickback, Cutting equipment and General working instructions.
ASSEMBLY Fitting the bar and chain The chain is correctly tensioned when it does not sag from the underside of the bar, but can still be turned easily by hand. Hoid up the bar tip and tighten the bar nuts with the combination spanner. your hands from injury. Check that the chain brake is in disengaged position by moving the front hand guard towards the front handle. Remove the bar nuts and remove the clutch cover (chain brake). Take off the transportation ring (A).
FUEL HANDUNG Fuel Mi×ing ratio Note! The machine is equipped with a two-stroke engine and must always be run using a mixture of gasoline and twostroke oil Htis important to accurately measure the amount of oil to be mixed to ensure that the correct mixture is obtained. When mixing small amounts of rue!, even smalI inaccuracies can drastically affect the ratio of the mixture.
FUEL HANDUNG Fueling Fuel safety Never refuel the machine whiIe the engine is running. Make sure there is plenty of ventilation when refuelling or mixing fuel (gasoline and 2-stroke oH). VV'ARNING! Taking the following Move the machine at least 3 m from the refuelling point before starting it. precautions. will lessen the risk of fire: Do not smoke and do not place any hot objects in the vicinity of fuel AJwaye stop the engine and metit cool for a few minutes before refuelling.
STARTING AND STOPPING Starting and stopping WARNING! Warm engine Note the following before starting: Use the same procedure as for starting a cold engine but without setting the choke control in the choke position, The correct choke/start throttle setting is obtained by moving the choke control to the choke position and then pushing it in again= The chain brake musl oe engaged when the chain saw is started to reduce the chance of contact with the moving starting.
STARTING AND STOPPING Note! PutI the front hand guard towards the front handle. The chain brake is now disengaged. "Yoursaw is ready for use. Never start a chain saw unless the bar, chain and alI covers are fitted correctly'. See instructions under the heading Assembly. Without a bar and chain attached to the chain saw the clutch can come loose and cause serious iniury. The chain brake should be activated when starting. Se instructions under the heading Start and stop. Do not drop start.
WORKmNG TECHNmQUES Before use: Basic 1 5 safety rules Look around you: To ensure that peopIe, animals or other things cannot affect your control of the machine, To make sure that none of the above might come within reach of your saw or be iniured by failing trees, 1 9 t Check that the chain brake works correctly and is not damaged, 2 Check that the rear right hand guard is not damaged, 3 Check that the throttle lock works correctly and is not damaged, 4 Check that the stop switch works corre
WOF{KmNGTECHNmQUES incorrectly or make the cut in the wrong place the tree may hit you or the machine and cause you to lose control. Both situations can cause serious personal injury. Most kickback accidents happen during limbing. Make sure you are standing firmly and that there is nothing in the way that might make you trip or lose your balance. Lack of concentration can lead to kickback if the kickback zone of the bar accidentally touches a branch, nearby tree or some other object.
WOF{KmNGTECHNmQUES Take great care when you cut with the top edge of the bar, i.e. when cutting from the underside of the object. This is known as cutting with a pushing chain. The chain tries to push the chain saw back towards the user. Hfthe saw chain is jamming, the saw may be pushed back at you. Terms Cutting = General term for cutting through wood. Limbing = Cutting branches off a felled tree. Splitting = When the obiect you are cutting breaks off before the cut is complete.
WOF{KmNGTECHNIQUES The following instructions describe how to handle the common situations you are likely to encounter when using a chain saw. If it is possible (can you turn the log?) stop cutting about 2/3 of the way through the log. Limbing When Iimbing thick branches you should use the same approach as for cutting. Cut difficult branches piece by piece. Turn the log and finish the cut from the opposite The log is supported will split. side, at one end.
WORKING TECHNIQUES Tree felling technique The main point to avoid is letting the tree fail onto another tree, It is very dangerous to remove a trapped tree and there is high accident risk, See instructions under the heading Freeing a tree that has fallen badly, IMPORTANT! takesofachain lot of saws experience fellfell a tree Inexperienced Itusers should tonot trees, Do _ n__evel! Safe distance The safe distance between a tree that is to be felled and anyone else working nearby is at least 2 1/2 tree lengt
WOFIKmNG TECHNmQUES Felling Felling cut The felling cut is made from the opposite side of the tree and it must be perfectly horizontal. Stand on the left side of the tree and cut on the pulI stroke. _ebat mength of your Make the felling cut about 3-5 cm (1.5-2 inches) above the bottom directional cut. Felling is done using three cuts. First you make the directional cuts, which consist of the top cut and the bottom cut, then you finish with the feIIing cut.
WOF{KmNGTECHNmQUES We recommend that you use a bar that is longer than the diameter of the tree, so that you can make the felling cut and directional cuts with single cutting strokes. See instructions under the heading Technical data section to find out which lengths of bar are recommended for your saw. The safest method is to use a winch. Tractor-mounted Portable There are methods for felling trees with a diameter larger than the bar length.
WORKING TECHNIQUES How to avoid kickback Limbing _de What is kickback? The word kickback is used to describe the sudden reaction that causes the chain saw and bar to iump off an object when the upper quadrant of the tip of the bar, known as the kickback zone, touches an obiect. Kickback aIways occurs in the cutting pIans of the bar. Normally the chain saw and bar are thrown backwards and upwards towards the user.
GeneraW Basic The user must only carry out the maintenance and service work described in this manual. More extensive work must be carried out by an authorised service workshop. The basic carburetor settings are adiusted during testing at the factory. Avoid running at a too high speed for extended periods during the first 10 hours. Carburetor settings and running in CAUTION! tf the chain rotates while idling theT-ecrew must be turned anti-cmockwiee until the chain stops.
High speed Checking jet H At the factory the engine is adjusted at sea level When working at a high amtitude or in different weather conditions, temperatures and atmospheric humidity_ it may be necessary to make minor adjustments to the h{gh speed jet. CAUTION! if the high speed jet is screwed may damage the pieton/cyminder. the front hand guard Make sure the front hand guard is not damaged and that there are no visibIe defects such as cracks.
Checkingthe braketrigger PIace the chain saw on firm ground and start it. Make sure the chain does not touch the ground or any other obiect. See the instructions under the heading Start and stop. Check that the throttle control and throttle Iock move freely and that the return springs work properly. Start the chain saw and apply ful! throttle. Release the throttle control and check that the chain stops and remains stationary.
Never use a muffler if the spark arrestor or defective. Stop switch mesh is missing Start the engine and make sure the engine stops when you move the stop switch to the stop setting. \\ Muffler Never use a machine that has a faulty muffler. Regularly check that the muffler is securely attached to the machine. Some mufflers are equipped with a special spark arrestor mesh. If your machine has this type of muffier, you should clean the mesh at least once a week. This is best done with a wire brush.
Starter Tensioning the recoil spring Hook the starter cord in the notch in the puIley and turn the starter pulley about 2 turns clockwise. upARNiNG!When in the starter housing under istension the recoilit is spring wound and can, if handled carelessly, pop out and cause personal injury. Z_ Note! Check that the puIIey can be turned an additionaI 1/ 2 turn when the starter cord is pulled all the way out. Care must be exercised when replacing the return spring or the starter cord.
Air filter Spark plug The air filter must be regularly cleaned to remove dust and dirt in order to avoid: The spark plug condition is influenced by: Incorrect carburetor adiustment. Carburettor malfunctions Starting problems An incorrect fuel mixture (too much or incorrect type of oil)= Loss of engine power A dirty air filter= Unnecessary wear to engine parts Excessive fuel consumption. Remove the air filter after taking off the air filter cover.
Needle bearing Wubrication Cooling system The clutch drum has a needle bearing on the output shaft. This needle bearing must be lubricated regularly (once a week). To keep the working temperature as low as possible the machine is equipped with a cooling system. When lubricating, remove the clutch cover by loosening the two bar nuts. Lay the saw on its side with the clutch drum upwards. 1 Air intake on the starter. 2 Air guide plate. 3 Fins on the flywheel. 4 Cooling fins on the cylinder.
Winter use Running problems can occur when using the machine in the cold and snowy conditions caused by: Too low engine temperature. Icing of the air filter and carburetor. Special measures are therefore often required: Partly mask the air inlet on the starter to increase the working temperature of the engine.
Maintenance schedule The following is a list of the maintenance Maintenance section= that must be performed on the machine. Most of the items are described in the Daimy maintenance Clean the outside of the machine, Check that the components of the throttle control work safely. (Throttle lock and throttle controL) WeekBy maintenance On chain saws without a catalytic converter, check the cooling system weekly, MontHy maintenance Check the brake band on the chain brake for wear.
TECHNICAL Technical DATA data 455 460 3,38/55,5 3,68/60,3 Cylinder bore, inch/mm 1,85/47 1,93/49 Stroke, inch/mm 1,26/32 1,26/32 Idte speed, rpm 2700 Power, kW/hp @ rpm 3,5/2,6 Engine Cylinder displacement, Ignition cu.
TECHNICAL Recommended origina_ and replacement DATA bar and chain combinations Following is a list of recommended cutting equipment for the Husqvarna chain saw model 455 Rancher 460. The combinations of power head, bar and chain have been tested and found to be in accordance with the kickback and vibration requirements of ANSi B 175.1-2000. The guide bar nose radius is determined by either the maximum number of teeth in the nose sprocket or the corresponding maximum nose radius of a solid bar.
FEDERAL EMiSSiON CONTROL WARRANTY YOUR WARRANTY RIGHTS AND The EPA (The US Environmental Protection Agency), Environment Canada and Husqvarna Forest & Garden are pleased to explain the emissions control system warranty on your 2001 and Iater small nonroad engine= in U=S=and Canada, new small nonroad engines must be designed, built and equipped to meet the federal stringent anti-smog standards.
AMERICAN Safety precautions STANDARD SAFETY PRECAUTIONS for chain saw Other safety precautions users (ANSI B 175.1-2000 Annex C Kickback Z_ safety precautions nose or tip of the g uide baroccur touches ARNING! Kickback may whenanthe objecL or when the wood doses in and pinches the saw chain in the cut. Tip contact in some cases may cause a Ughtning fast reverse reaction, kicking the guide bar up and back towards the operator. Do not operate a chain saw when you are fatigued.
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