02494 LT16542 Owner's Manual
SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.
PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES Gasoline Capacity and Type: 1.25 Gallons Unleaded Regular • • Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) • Oil Capacity: 3.0 Pints Spark Plug: (Gap: .
CONTENTS OF HARDWARE PACK Steering Wheel Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge Steering Boot Steering Wheel Insert (1) Knob Steering Wheel Adapter Key Steering Extension Shaft (1) Large Flat Washer (2) Keys (1) Oil Drain Tube Slope Sheet (1) 5/16 Lock Washer (1) Hex Bolt 5/16-18 x 4 5
ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY INSERT A socket wrench set will make assembly easier. Standard wrench sizes are listed.
ASSEMBLY SEAT NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. SHOULDER BOLT WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
ASSEMBLY ✓CHECKLIST CHECK TIRE PRESSURE BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. ✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. ATTACHMENT CLUTCH LEVER ROS "ON" POSITION IGNITION SWITCH LIFT LEVER PLUNGER LIGHT SWITCH ATTACHMENT LIFT LEVER THROTTLE/CHOKE CONTROL HEIGHT ADJUSTMENT INDICATOR CLUTCH/BRAKE PEDAL PARKING BRAKE GEAR SHIFT LEVER 02829 FIG.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass.
OPERATION TO ADJUST GAUGE WHEELS (See Fig. 6) ROS "ON" POSITION Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE:Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation section of this manual).
OPERATION TO OPERATE ON HILLS ADD GASOLINE • WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • • • • • • Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
OPERATION COLD WEATHER STARTING ( 50° F and below) • When engine starts, allow engine to run with the throttle control in the choke ( ) position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. • The attachments can also be used during the engine warm-up period.
MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation Check Tire Pressure T Check Operator Presence & ROS Systems R A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals 3 4 Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1,2 Change Engine Oil (wi
MAINTENANCE BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
MAINTENANCE • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. SAE VISCOSITY GRADES SAE 30 5W-30 -20 F C CENTER HOLE -30 0 -20 30 -10 32 40 0 60 10 100 80 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil_visc_chart1_e FIG.
MAINTENANCE CLEAN AIR SCREEN IN-LINE FUEL FILTER (See Fig. 13) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
SERVICE AND ADJUSTMENTS • TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 15 and 16) • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.
SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT (See Fig. 21) IDLER PULLEYS Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL • Remove mower (See “TO REMOVE MOWER” in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. • Remove belt from stationary idler and clutching idler. • Remove belt downward from around engine pulley.
SERVICE AND ADJUSTMENTS TRANSAXLE GEAR SHIFT LEVER NEUTRALADJUSTMENT (See Fig. 22) RETAINING RING The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: • Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. • Loosen adjustment bolt in front of the right rear wheel.
SERVICE AND ADJUSTMENTS TO REPLACE FUSE REPLACING BATTERY (See Figs. 25 and 26) Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding.
STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING POINTS PROBLEM Will not start CAUSE 1. 2. 3. 4. 5. 6. 7. Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. 10. Hard to start CORRECTION Engine valves out of adjustment. 10. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug.
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine dies when tractor is shifted into reverse 1. 1. Turn ignition key to ROS "ON" position. See Operation section. Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged. Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO. 960 13 00-19 SCHEMATIC 03059_197428 BATTERY SOLENOID A RED RED STARTER M RED FUSE AMMETER (OPTIONAL) B S M A1 L A2 WHITE BLUE G CLUTCH / BRAKE (PEDAL UP) ATTACHMENT CLUTCH (CLUTCH OFF) BLACK BLACK SEAT SWITCH (NOT OCCUPIED) BLACK BLACK GRAY GRAY REVERSE SWITCH SHORTING CONNECTOR BLACK BLACK NOT IN REVERSE SPARK PLUGS GAP (2 PLUGS ON TWIN CYL.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO. 960 13 00-19 ELECTRICAL KEY NO. 1 2 8 16 21 22 24 25 26 27 28 29 30 33 34 40 41 42 43 48 52 90 92 93 94 PART NO.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO. 960 13 00-19 CHASSIS 259 260 258 212 28 261 17 10 18 39 10 30 159 278 5 31 5 209 209 9 11 208 209 208 207 64 144 1 13 26 209 209 60 26 142 143 144 60 26 26 142 37 145 37 2 74 206 209 208 209 14 38 14 38 30 chassis-husqy.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO. 960 13 00-19 CHASSIS KEY NO. PART NO.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO. 960 13 00-19 DRIVE 57 120 89 69 63 197 212 81 59 70 116 66 84 159 158 198 161 61 65 162 56 21 85 112 169 13 14 10 82 3 85 202 50 18 113 4 8 55 168 163 112 80 14 64 41 83 165 51 166 156 150 38 48 5 11 18 79 16 52 49 32 30 32 170 30 47 6 52 62 6 77 151 51 27 39 6 35 36 120 37 34 25 19 28 24 36 26 2 15 77 96 53 74 78 76 1 26 35 75 29 22 26 27 drive-fender.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO. 960 13 00-19 DRIVE KEY NO. PART NO.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO. 960 13 00-19 STEERING ASSEMBLY 38 97 34 39 1 41 42 37 37 36 44 88 91 43 71 29 68 67 67 46 8 67 13 6 9 17 65 46 2 8 7 6 9 5 9 7 3 32 9 5 68 11 82 29 26 4 43 15 40 15 43 29 28 15 10 30 steering_pl.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO. 960 13 00-19 STEERING ASSEMBLY KEY NO. PART NO.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO. 960 13 00-19 ENGINE 3 2 72 62 1 81 13 4 78 38 14 32 78 44 46 45 33 23 37 31 29 33 40 OPTIONAL EQUIPMENT Spark Arrester engine-bs.1cyl_49 KEY NO. PART NO.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO. 960 13 00-19 MOWER LIFT 7 8 5 1 3 13 2 4 6 6 11 5 4 12 13 19 20 20 31 32 13 19 15 PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 532 15 94-60 532 15 94-71 532 10 57-67 812 00 00-02 819 21 16-21 532 12 01-83 532 12 56-31 532 12 45-26 532 13 98-65 532 13 98-66 532 12 46-70 Plunger Asm. Shaft Asm Lift RH w/Inf Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO. 960 13 00-19 SEAT ASSEMBLY 1 14 10 8 9 24 7 5 8 9 7 25 11 16 6 5 22 15 21 2 13 17 12 41 seat_lt.knob_18 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 532 18 49-91 532 14 05-51 871 11 06-16 819 13 16-10 532 14 50-06 873 80 06-00 532 12 41-81 817 00 06-16 819 13 16-14 532 19 55-30 532 16 63-69 532 17 46-48 DESCRIPTION Seat Bracket Pivot Seat 8 720 Bolt Fin Hex 3/8-16 unc x 1 Washer 13/32 x 1 x 10 Ga. Clip Push-In Nut Hex w/Ins.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO. 960 13 00-19 DECALS 7 11 16 4 4 3 5 10 20 1 6 2 14 KEY NO. 1 2 3 4 5 6 7 10 11 14 PART NO. 532 19 38-63 532 18 48-50 532 18 89-17 532 40 38-02 532 18 09-41 532 17 05-63 532 40 37-94 532 15 71-40 532 18 89-25 532 16 03-96 DESCRIPTION Decal Oper Decal Engine HP Decal Hood LH Decal Side Panel Logo Decal Hood Cust Resp.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO.
TRACTOR - - MODEL NUMBER LT16542 (96013001900), PRODUCT NO. 960 13 00-19 MOWER DECK KEY NO. PART NO.
WARRANTY STATEMENT SECTION 1: LIMITED WARRANTY SECTION 4: EXCEPTIONS AND LIMITATIONS Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below: Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand held product.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FO L D AL ONG THIS DOT IS A TED 15 D LINE EGR EE S LOP E 43 ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2.
532 40 37-47 02.08.06 VB Printed in U.S.A.
