03002 2354GXLS Owner's Manual / 96043006800 / 2009-01
SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • • WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. • Be alert and turn machine off if a child enters the area.
PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES Gasoline Capacity and type: 4 Gallons Unleaded Regular • • Oil Type (API-SG-SL): SAE 30 (above 32°F/0°C) SAE 5W-30 (below 32°F/0°C) • Oil Capacity: w/Filter: 56 oz w/o Filter: 48 oz Spark Plug: Champion RC14YC (Gap: .040") Ground Speed (MPH): Forward: Reverse: Charging System: 16 AMPS @ 3600 RPM Battery: AMP/HR: MIN. CCA: Case Size: Blade Bolt Torque: 45-55 FT. LBS. Read and observe the safety rules.
UNASSEMBLED PARTS Mower (5) Large Retainer Springs - 7/16 Mower Front Wheel (1) 3/4 O.D. Washers (1) Wheel (1) 1-1/4 O.D. Washer (2) Smaller Retainer Springs - 5/16 (1) Shoulder Bolt (1) Locknut 3/8-16 (3) 1-3/16 O.D. Washers (1) Anti-Sway Bar (1) Oil Drain Tube For Future Use Slope Sheet Keys (2) Rear Lift Link Assemblies (2) Keys ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
ASSEMBLY BEFORE REMOVING TRACTOR FROM SKID ASSEMBLE FRONT WHEEL TO MOWER (See Fig. 3) • TO CHECK BATTERY (See Fig. 1) • Lift hood to raised position. Using shoulder bolt, washer and locknut from parts bag, assemble front wheel to mower as shown. Tighten securely. NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps.
ASSEMBLY • FIRST INSTALL ANTI-SWAY BAR (S). • From right side of mower, insert anti-sway bar into hole in transmission bracket (T). A S T B Fig. 8 A • • • Fig. 6 Pivot bar towards you and insert other end of bar into hole in rear mower bracket (D). Move mower as needed to insert bar. Secure with washer and retainer spring as shown ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure with washer and retainer spring.
ASSEMBLY CHECK DECK LEVELNESS E H For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. J CHECK FOR PROPER POSITION OF ALL BELTS F • See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. G Fig. 11 Install belt onto engine clutch pulley (M).
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. H D A E G P B Z N F K J C Q L M W Fig. 13 Our tractors conform to the applicable safety standards of the American National Standards Institute.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig.
OPERATION TO ADJUST GAUGE WHEELS (See Fig. 20) SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth, straight surfaces. Other conditions such as trimming at slow speeds may cause the cruise control to disengage. Do not use the cruise control on slopes, rough terrian or while trimmimg or turning.
OPERATION WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary. Transmission Engaged USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mowing area.
OPERATION TO START ENGINE (See Fig. 13) RESERVE FUEL VALVE OPERATION (See Fig. 23) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. • Sit on seat in operating position, depress brake pedal and set parking brake. • Move attachment clutch to “DISENGAGED” position.
OPERATION PURGE TRANSMISSION MOWING TIPS • CAUTION: Never engage or disengage freewheel lever while the engine is running. • To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.
MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation Check Tire Pressure T Check Operator Presence & ROS Systems R A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals 3 4 Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1,2 Change Engine Oil (wi
MAINTENANCE BLADE CARE TRACTOR For best results mower blades must be sharp. Replace worn, bent or damaged blades. Always observe safety rules when performing any maintenance. CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
MAINTENANCE • • Rinse the battery with plain water and dry. Clean terminals and battery cable ends with wire brush until bright. Coat terminals with grease or petroleum jelly. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). • • TO CHANGE ENGINE OIL (See Figs. 26 and 27) Determine temperature range expected before oil change. All oil must meet API service classification SG-SL. • Be sure tractor is on level surface. • Oil will drain more freely when warm.
MAINTENANCE DECK WASHOUT PORT (See Fig. 29) AIR FILTER Your tractor’s deck is equipped with a washout port on its surface as part of its deck wash system. It should be utilized after each use. 1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach. IMPORTANT: Make certain the tractor’s discharge chute is directed AWAY from your house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached. 2.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER (See Fig.
SERVICE AND ADJUSTMENTS TO LEVEL MOWER • If adjustment is necessary, see steps in Visual Adjustment instructions above. • Recheck measurements, adjust if necessary until both sides are equal. FRONT-TO-BACK ADJUSTMENT (See Figs. 33 & 34) IMPORTANT: Deck must be level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.
SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 35) BELT REMOVAL • Remove mower (See “TO REMOVE MOWER” in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. • Disconnect clutch wire harness (A). • Remove anti-rotation link (B) on right side of tractor. • Remove belt from stationary idler (C) and clutching idler (D). • Remove belt from centerspan idler (E). • Pull belt slack toward rear of tractor.
SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY (See Fig. 38) TO CHECK BRAKE If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. You may also check brake by: • Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake. • Disengage transmission by placing freewheel control in “transmission disengaged” position.
SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Fig. 39) TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 40) WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • • • • • • • • • • • • HOOD Lift hood to raised position. Remove terminal cover.
STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING POINTS PROBLEM Will not start CAUSE 1. 2. 3. 4. 5. 6. 7. CORRECTION Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8.
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, trash under mower. Bent blade mandrel.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 DECALS 16 15 17 16 1 14 14 9 8 3 2 KEY NO. 1 2 3 8 9 14 15 PART NO. 532 41 16-58 532 41 82-77 532 17 05-63 532 19 87-85 532 14 50-05 532 42 56-66 532 42 38-29 DESCRIPTION Decal, Operator’s Decal, Deck Airinduct Decal, Warning Decal, Mower Sch. Decal, Battery Dnge/Poi Decal, Panel Side Decal, Cust. Resp. WHEELS AND TIRES 1 2 11 3 4 7 10 5 6 9 8 KEY NO. 16 17 ---- PART NO.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 ELECTRICAL KEY NO. 1 2 8 16 21 22 24 25 26 27 28 29 30 33 34 40 41 42 43 45 46 50 55 59 71 75 79 90 91 99 100 102 103 105 PART NO.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 CHASSIS KEY NO. PART NO.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 DRIVE KEY NO. PART NO.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 STEERING ASSEMBLY 26 45 51 1 21 63 19 16 60 57 63 9 61 8 7 66 67 2 59 98 7 6 4 35 58 64 67 28 13 15 22 6 14 5 69 68 62 13 14 15 53 8 70 steering-tex_4-husq 13 KEY NO. PART NO.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 SEAT ASSEMBLY 1 8 8 8 7 7 8 41 40 10 21 6 37 6 37 2 44 43 21 3 seat-tex_6.5SL_3 KEY NO. PART NO. DESCRIPTION 1 2 3 6 7 8 10 21 532 42 40-73 532 18 01-66 532 14 06-75 873 80 06-00 532 12 41-81 532 17 18-77 532 19 69-77 532 17 18-52 Seat Bracket Pivot Fender Strap, Asm Fender Nut, Lock w/Ins. 3/8-16 unc Spring, Seat Cprsn Bolt 5/16-18 unc x 3/4 w/Sems Pan, Seat Bolt, Shoulder 5/16-18 KEY NO. PART NO.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 ENGINE KEY NO. PART NO.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 MOWER DECK KEY NO. PART NO.
TRACTOR - MODEL NO. 2354GXLS (96043006800), PRODUCT NO. 960 43 00-68 MOWER LIFT 106 104 7 105 87 108 107 103 87 102 3 90 112 111 110 98 89 2 91 97 97 91 lift-tex_elec_1_r1 KEY NO. 2 3 7 87 89 90 91 97 98 102 103 PART NO. 532 19 52-23 532 41 94-96 532 41 94-44 532 19 42-09 819 19 19-12 532 19 42-08 532 40 34-07 817 00 06-12 532 19 52-64 532 41 92-78 532 42 01-90 KEY NO. 104 105 106 107 108 110 111 112 DESCRIPTION Shaft Asm.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FOL DA L O NG D THIS O I T S T A E D LIN 1 5 DEG E RE E S LOP E ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2.
HUSQVARNA PRODUCT REGISTRATION INFORMATION & WARRANTY STATEMENT All Husqvarna products can be registered online at www.usa.husqvarna.com quickly and easily regardless of their model year. Click the Support tab, then click on the Online Product Registration link, and fill out the electronic form and submit.
*All consumer product use must have been limited to the owner s residence. Warranted for noncommercial, nonprofessional, noninstitutional and nonincome producing use.
532 42 56-30 01.15.09 TH/BAD Printed in U.S.A.
