Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty. Esta máquina puede utilizar gasolina con un contenido de hasta el 10% de etanol (E10). El uso de una gasolina que supere el 10% de etanol (E10) anulará la garantía del producto. the product warranty.
SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • • WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
SAFETY RULES Safe Operation Practices for Ride-On Mowers III. SLOPE OPERATION • • • • WARNING! When loading or unloading this machine, do not exceed the maximum recommended operation angle of 15°. • Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extreme caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. • Mow up and down slopes, not across.
PRODUCT SPECIFICATIONS Gasoline Capacity and type: 4 Gallons/15,14 L Regular Unleaded Oil Type: (API: SJ-SN) SAE 10W30 (above 32°F/0°C) SAE 5W30 (below 32°F/0°C) Oil Capacity: 80 Oz./2,36 L Spark Plug: 591166001 (Gap: .030"/0,76 mm) CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
UNASSEMBLED PARTS Battery Slope Sheet Keys (1) Oil Drain Tube For Future Use (2) Hex Bolts (2) Keys (2) Nut Keps *Installed by Dealer *Brush Guard Kit ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. TOOLS REQUIRED FOR ASSEMBLY • A socket wrench set will make assembly easier. Standard wrench sizes are listed.
ASSEMBLY ✓CHECKLIST NOTE: You may now roll your tractor off the skid. Continue using the instructions that follow to remove the tractor from the skid. WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Ensure tractor is in a well-ventilated area. Ensure the area in front of tractor is clear of other people and objects.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. H P G E D F B A Q K L J C M Fig. 3 Our tractors conform to the applicable safety standards of the American National Standards Institute. (H) LIGHT SWITCH - Turns the headlights on and off.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.
OPERATION TO ADJUST GAUGE WHEELS (See Fig. 9) K J Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual).
OPERATION REVERSE OPERATION SYSTEM (ROS) (See Fig. 11) TO TRANSPORT (See Fig. 12) When pushing or towing your tractor, ensure transmission is disengaged by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. • Raise attachment lift to highest position with attachment lift control. • Pull freewheel control out and into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) mph (3,2 km/h).
OPERATION BEFORE STARTING THE ENGINE TO START ENGINE (See Fig. 3) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Ensure freewheel control is in the transmission engaged position. • Sit on seat in operating position, depress brake pedal and set parking brake. • Move attachment clutch to “DISENGAGED” position. • Move throttle control to choke position.
OPERATION MOWING TIPS PURGE TRANSMISSION • CAUTION: Never engage or disengage freewheel lever while the engine is running. • To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.
MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation Check Tire Pressure T R A C T O R Check Operator Presence and ROS Systems Check for Loose Fasteners Check/Replace Mower Blades 3 Lubrication Chart Check Battery Level 4 Clean Battery and Terminals Clean Debris off Steering Plate 5 Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (mode
MAINTENANCE TRACTOR BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. Always observe safety rules when per form ing any maintenance. BRAKE OPERATION If tractor requires more than five (5) feet (1,5 m) to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.
MAINTENANCE V-BELTS LOWER DASH COVER REMOVAL • Raise hood. • Remove fastener from lower dash cover. Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. CAUTION: Remove lower dash cover carefully to ensure cover tabs are not broken. TRANSAXLE MAINTENANCE • The transmission fan and cooling fins should be kept clean to ensure proper cooling.
MAINTENANCE CLEANING AIR FILTER Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See engine manual. • • CLEAN AIR SCREEN The air screen is over the air intake blower located on top of engine. The air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. Clean engine, battery, seat, finish, etc. of all foreign matter.
MAINTENANCE DECK WASHOUT PORT (See Fig. 21) Your tractor’s deck is equipped with a washout port as part of its deck wash system. It should be utilized after each use. 1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach. IMPORTANT: Make certain the tractor’s discharge chute is directed AWAY from your house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached. 2.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Ensure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER (See Fig. 22) • • • • • • TO INSTALL MOWER (See Fig.
SERVICE AND ADJUSTMENTS • • From right side of mower, first insert 90° end of anti-sway bar (S) into hole in transaxle bracket (T), located near left rear tire in front of transaxle. NOTE: Flashlight may be helpful. ANTI-SWAY BAR (S) LOCATION • ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure with washer and retainer spring. Repeat on opposite side of tractor.
SERVICE AND ADJUSTMENTS TO LEVEL MOWER FRONT-TO-BACK ADJUSTMENT (See Figs. 32 & 33) IMPORTANT: Deck must be level side-to-side. Ensure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly.
SERVICE AND ADJUSTMENTS TO CHECK BRAKE MOWER DRIVE BELT INSTALLATION (See Fig. 35 & 36) NOTE: For ease in installing the deck belt, refer to the routing decal on the cutting deck. If tractor requires more than five (5) feet (1.5 m) to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. You may also check brake by: 1. Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake. 2.
SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT (See Fig. 37) BELT INSTALLATION 1. Install new belt from tractor rear to front, over the steering plate (H) and above clutch brake pedal shaft (J). 2. Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley (G). 3. Pull belt toward rear of tractor. Carefully work belt down around transmission cooling fan and onto the input pulley (F). Be sure belt is inside the belt keeper. 4. Install belt on centerspan idler (E). 5.
SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY (See Fig. 39) REPLACING BATTERY (See Fig. 40) WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. WARNING: Lead-acid batteries generate explosive gases.
SERVICE AND ADJUSTMENTS TRANSMISSION TO REPLACE HEADLIGHT BULB • • • • Raise hood. Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood. REMOVAL/REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual.
STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING PROBLEM CAUSE CORRECTION 8. Loose or damaged wiring. 9. Engine valves out of adjustment. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. Contact an authorized service center/department. Hard to start 1. 2. 3. 4. 5. 6. 7. Dirty air filter.
TROUBLESHOOTING PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. Poor cut - uneven 1. 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. 2. 3. 4. 5. Replace blade. Tighten blade bolt. Level mower deck.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2.
11.18.19 CL Printed in U.S.A.