SPARE PARTS LIST CHAIN SAWS 545 Mark II, 545G Mark II
ACCESSORIES 545 Mark II, 545G Mark II
ACCESSORIES Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No 503 55 85-11 522 52 11-01 502 21 58-01 503 55 86-02 575 88 07-01 503 62 12-01 501 91 14-01 583 89 71-01 576 18 34-01 576 95 22-01 595 96 76-01 740 42 01-00 503 21 70-16 594 74 53-01 545 Mark II, 545G Mark II Description TOOL COMBINATION WRENCH WRENCH SPANNER WRENCH GREASE GREASE GUN DIAGNOSTIC TOOL KIT CABLE ASSY CABLE ASSY WINTER KIT O-RING SCREW CCRPANT BUMPER Remark QTY 1 1 1 1 1 1 1 1 1 1 1 2 1 1 KIT 1 1 1 1 8 8 11 11
CARBURETOR & AIR FILTER 545 Mark II, 545G Mark II
CARBURETOR & AIR FILTER Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 18 19 20 21 22 23 Part No 525 82 44-01 526 22 18-01 589 58 45-01 593 78 49-01 503 22 65-03 585 19 50-01 589 34 06-01 596 21 92-02 526 81 81-01 525 58 81-01 503 93 66-01 505 15 62-01 510 01 72-02 523 05 68-01 589 34 07-01 577 53 64-02 590 45 88-02 590 45 88-01 590 45 88-03 525 34 43-03 731 23 14-01 525 61 92-01 581 14 31-01 589 55 07-01 525 61 90-01 Description SCREW ITXSCM SCREW CITXPANT INSULATION WALL INLET PIPE ASSY SQUARE NUT
CARBURETOR DETAILS 545 Mark II, 545G Mark II
CARBURETOR DETAILS Ref 1 2 3 4 Part No 596 21 92-02 582 36 62-01 582 36 64-01 596 96 92-01 Description CARBURETTOR KIT REPAIR KIT GASKET KIT GASKET KIT 545 Mark II, 545G Mark II Remark AT-15 QTY 1 1 1 1 KIT 1 1 1
CHAIN BRAKE & CLUTCH COVER 545 Mark II, 545G Mark II
CHAIN BRAKE & CLUTCH COVER Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No 591 08 36-01 596 21 82-01 503 75 18-01 596 21 81-01 505 19 95-02 501 84 61-02 505 20 16-01 505 19 97-03 526 22 18-01 592 97 52-01 505 19 98-01 575 26 04-03 740 48 07-02 503 23 00-63 537 01 74-01 505 19 73-01 Description HAND GUARD SCREW KIT PIN KNEE JOINT ASSY BRAKE BAND ASSY CLUTCH COVER ASSY GUARD COVER SCREW CITXPANT CHAIN GUIDE CHAIN GUIDE CHAIN TENSIONER KIT O-RING WASHER BEARING SLEEVE NUT 545 Mark II, 545G Mark II Remark
CLUTCH & OIL PUMP 545 Mark II, 545G Mark II
CLUTCH & OIL PUMP Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part No 577 51 82-02 537 35 91-01 596 21 83-01 501 45 74-02 503 25 52-01 582 81 40-01 505 19 99-11 503 62 49-01 505 20 02-04 503 23 00-60 503 89 16-01 720 12 33-00 505 20 01-01 505 20 04-01 504 71 00-03 526 81 81-01 505 15 70-01 721 11 64-30 503 89 15-01 505 20 03-01 545 Mark II, 545G Mark II Description CLUTCH ASSY CLUTCH SPRING CLUTCH DRUM ASSY RIM NEEDLE BEARING WORM WHEEL OIL PUMP ASSY SEALING PLUG PUMP PISTON WASHER SPRING PARAL
CRANKCASE 545 Mark II, 545G Mark II
CRANKCASE Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Part No 575 88 57-03 503 86 93-01 544 33 16-01 582 28 52-01 522 62 00-03 503 57 89-01 589 24 11-01 503 89 47-03 595 89 77-02 503 75 18-01 596 35 14-01 596 35 13-01 575 79 35-01 581 55 92-01 525 88 74-01 525 79 81-03 537 37 79-02 589 72 19-01 537 40 35-01 530 02 61-19 505 12 58-01 505 21 73-01 720 12 69-52 589 33 13-01 503 21 53-25 582 28 59-01 526 81 81-01 525 82 44-01 501 27 08-02 595 89 76-01 596 91 13-01 5
CRANKSHAFT 545 Mark II, 545G Mark II
CRANKSHAFT Ref 1 2 3 4 Part No 596 21 85-02 501 10 31-01 525 43 42-04 505 41 61-01 545 Mark II, 545G Mark II Description CRANKSHAFT KIT NEEDLE BEARING BALL BEARING RADIAL SEAL Remark QTY 1 1 2 2 KIT 1 1 1,3
CYLINDER COVER 545 Mark II, 545G Mark II
CYLINDER COVER Ref 1 Part No 591 49 34-01 545 Mark II, 545G Mark II Description CYLINDER COVER Remark QTY KIT 1
CYLINDER PISTON 545 Mark II, 545G Mark II
CYLINDER PISTON Ref 1 2 3 4 5 6 7 8 9 10 Part No 574 51 96-01 590 33 05-04 525 82 49-07 576 71 76-02 591 17 74-01 582 70 28-01 582 64 56-02 737 44 10-00 501 10 31-01 595 89 76-01 545 Mark II, 545G Mark II Description SPARK PLUG CYLINDER KIT SCREW ITXSCM SLEEVE GASKET PISTON RING PISTON ASSY SNAP RING NEEDLE BEARING GASKET KIT Remark QTY 1 1 4 4 1 1 1 2 1 1 KIT 2,7 2 2,7 2,7
FUEL TANK 545 Mark II, 545G Mark II
FUEL TANK Ref 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 545 Mark II, 545G Mark II Part No 522 62 00-03 589 24 11-01 503 57 89-01 596 55 00-01 596 88 20-01 720 18 25-20 501 00 76-01 590 37 74-01 523 08 55-01 501 15 29-01 577 50 41-01 503 44 32-01 503 44 32-02 544 09 98-01 544 09 99-01 505 15 77-01 504 10 63-01 525 88 74-02 596 55 40-02 Description TANK CAP ASSY GASKET HOLDER THROTTLE CABLE ASSY ANTIVIBRATION ELEMENT PARALLEL PIN SUPPORT ANTIVIBRATION ELEMENT DEFLECTION LIMITER TANK VENT ASSY FUEL HOS
HANDLE 545 Mark II, 545G Mark II
HANDLE Ref 1 2 3 4 5 6 545 Mark II, 545G Mark II Part No 582 01 49-01 525 79 81-03 525 79 81-01 525 75 51-01 595 30 34-01 503 22 24-01 Description HANDLE SYSTEM SCREW ITXSCFT SCREW ITXSCFT SCREW ITXSCFM ANTIVIBRATION ELEMENT LOCK NUT Remark QTY 1 2 2 1 1 1 KIT 1 1 1 1 1
HANDLE HEATED 545 Mark II, 545G Mark II
HANDLE HEATED Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part No 590 26 09-01 503 22 04-01 596 23 06-01 522 93 78-06 526 81 81-02 590 26 03-01 588 16 86-03 590 68 83-01 582 01 49-02 503 22 24-01 590 20 19-01 537 25 25-01 595 30 34-01 525 75 51-01 596 20 14-01 590 20 18-01 578 77 61-02 525 79 81-03 525 79 81-01 537 08 83-01 581 14 31-01 589 55 07-02 525 61 90-01 525 61 92-01 731 23 14-01 510 01 72-02 505 15 62-01 545 Mark II, 545G Mark II Description HANDLE INSERT NUT SCREW
IGNITION SYSTEM 545 Mark II, 545G Mark II
IGNITION SYSTEM Ref 1 2 3 4 5 6 Part No 582 77 73-03 596 35 29-01 525 75 51-02 503 22 04-01 596 23 06-01 522 93 78-05 545 Mark II, 545G Mark II Description IGNITION MODULE ASSY CAP ASSY SCREW ITXSCFM NUT SCREW KIT FLYWHEEL ASSY Remark QTY KIT 1 1 1 2 1 1 8 1
MUFFLER 545 Mark II, 545G Mark II
MUFFLER Ref 1 2 3 4 5 6 7 9 8 545 Mark II, 545G Mark II Part No 583 79 87-01 583 79 93-01 501 51 54-02 724 12 87-59 525 82 51-07 583 79 90-01 583 79 88-01 582 88 55-01 595 89 76-01 Description MUFFLER KIT SPARK ARRESTER SUPPORT SCREW CRPANM SCREW ITXSCM HEAT DEFLECTOR MUFFLER GASKET SCREW GASKET KIT Remark QTY 1 1 1 1 2 1 1 2 1 KIT 1 1 1 1 1
STARTER 545 Mark II, 545G Mark II
STARTER Ref 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 545 Mark II, 545G Mark II Part No 582 86 69-01 576 35 66-01 582 50 32-02 503 85 89-02 525 88 74-01 505 15 79-02 596 23 05-01 525 82 45-01 582 50 34-01 537 28 32-01 537 23 25-01 590 61 34-03 590 61 34-04 582 64 49-01 582 50 31-02 599 28 92-01 Description COOLING AIR CONDUCTOR SCREW ITXSCT STARTER PULLEY STARTER ROPE SCREW CITXPANT SPRING CASSETTE ASSY STARTER ASSY SCREW CITXPANMO STARTER HOUSING SLEEVE STARTER HANDLE LABEL LABEL TORSION SPRING DRIVER START
STARTER 545 Mark II, 545G Mark II
STARTER Ref 1 2 3 4 5 6 7 8 9 10 11 12 12 545 Mark II, 545G Mark II Part No 582 86 69-01 576 35 66-01 582 65 07-02 505 30 51-25 525 88 74-01 505 15 79-02 596 23 03-01 525 82 45-01 582 50 34-01 537 28 32-01 537 23 25-01 590 61 34-03 590 61 34-04 Description COOLING AIR CONDUCTOR SCREW ITXSCT STARTER PULLEY STARTER CORD SCREW CITXPANT SPRING CASSETTE ASSY STARTER ASSY SCREW CITXPANMO STARTER HOUSING SLEEVE STARTER HANDLE LABEL LABEL Remark 545 545G QTY 1 1 1 1 2 1 1 4 1 1 1 1 1 KIT 7 7 7 7 7 7 7 7 7
SHORT BLOCK 545 Mark II, 545G Mark II
SHORT BLOCK Ref 1 Part No 595 94 50-04 545 Mark II, 545G Mark II Description SHORT BLOCK Remark QTY KIT 1
Illustrated Parts List - IPL Update Product Name(s) H545/545G Mark II Description of change 1. New Ball Bearing 525 43 42-04, with new material for improved durability. 2. A new Clutch assy, 577 51 82-02 has been implemented with higher engaging rpm. 3. We have changed number on Ignition Module due to that a new shrink tube has been added to hold the cables in place. Comments These changes are interchangeable.
