04040 CTH2542 TWIN Owner's Manual
SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.
PRODUCT SPECIFICATIONS Gasoline Capacity and type: 2.5 Gallons Unleaded Regular Oil Type (API-SG-SL): SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: W/ Filter: 58 oz. Spark Plug: (Gap: .030") Champion RC12YC Ground Speed (MPH): Forward: 0 – 5.5 Reverse: 0 – 2.4 Charging System: 15 AMPS @ 3600 RPM Battery: AMP/HR: 35 MIN. CCA: 280 CASE SIZE: U1R Blade Bolt Torque: 27-35 FT. LBS CONGRATULATIONS on your purchase of a new tractor.
ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY STEERING WHEEL CAP A socket wrench set will make assembly easier. Standard wrench sizes are listed.
UNASSEMBLED PARTS Seat Steering Wheel (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Bolt Steering Wheel Adapter Steering Wheel Insert (2) Hex Bolts 1/4-20 x 3/4 (1) Locknut (1) Large Flat Washer Key (2) Keps Nut 1/4-20 Slope Sheet (2) Keys (1) Oil Drain Tube For Future Use 5
ASSEMBLY TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) BATTERY COVER • NEGATIVE CABLE (BLACK) DISCARD TERMINAL PROTECTIVE CAPS • KEPS NUT • HEX BOLT • • POSITIVE CABLE (RED) 02 Press lift lever plunger and raise attachment lift lever to its highest position. Release parking brake by depressing clutch/brake pedal. Place freewheel control in "transmission disengaged position" (See “TO TRANSPORT” in the Operation section of this manual).
ASSEMBLY • TO ASSEMBLE BAGGER (See Figs. 5A-5C) Using the nuts and flat washers removed from tractor back plate, install the bagger support tube to the back plate as shown. Tighten securely. • • • SUPPORT TUBE • FLAT WASHER 3/8 NUT Unfold bag by pivoting front bagger tube all the way forward and pressing the bottom vinyl binding onto the tube. Inside the bag, install spreader bars and retainer springs onto pins on both sides of bag as shown.
ASSEMBLY TO ASSEMBLE AND INSTALL MULCHER PLUG (See Fig. 8) HORIZONTAL ADJUSTMENT • • Slightly loosen the nuts securing the bagger RH and LH horizontal adjustment brackets. Loosen only enough so the brackets keep their position, but allow them to be moved. Move the brackets the amount forward or backward you wish the bag assembly to move. Retighten the nuts securely. • • • VERTICAL ADJUSTMENT • • • RETAINER SPRING PIN A PLUG 4 21 02 • • HANDLE FIG.
ASSEMBLY ✓CHECKLIST CHECK TIRE PRESSURE BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown on tires. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaianing loose parts in carton.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). TO SET PARKING BRAKE (See Fig.
OPERATION TO ADJUST GAUGE WHEELS (See Fig. 11) CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE:Adjust gauge wheels with tractor on a flat level surface.
OPERATION TO OPERATE ON HILLS NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • • • • TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor.
OPERATION NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.
OPERATION MULCHING MOWING TIPS IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. • • • IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. Place tractor safely on a level surface - that is clear and open - with engine off and parking brake set.
OPERATION TO DUMP BAGGER (See Fig.16) MULCHER PLUG 02331 Your tractor is equipped with a Dump Bag Alarm. To turn off the alarm disengage the attachment clutch switch. • Position tractor in location you wish to dump bagger. • Place motion control lever in Neutral position and set parking brake. • Raise dump handle to its highest position. Pull handle forward to raise bagger and dump clippings. • To continue mowing, be sure bagger is down and in proper operating position which will allow mower to operate.
MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation Check Tire Pressure T Check Operator Presence & ROS Systems R A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals 3 4 Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1,2 Change Engine Oil (wi
MAINTENANCE TRACTOR BLADE CARE(See Figs.20-22) Always observe safety rules when performing any maintenance. For best results mower blades must be kept sharp. Replace bent or damaged blades. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
MAINTENANCE V-BELTS 6 STAR PATTERN BLADE Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. The center of this blade has a 6 star pattern. The bolt attaching this blade has Left Hand threads that loosens by turning ( ) clockwise and tighten by turning ( ) counterclockwise. TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling.
MAINTENANCE TO CHANGE ENGINE OIL (See Fig. 23) Determine temperature range expected before oil change. All oil must meet API service classification SG-SL. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove yellow cap from bottom fitting of drain valve and install the drain tube onto the fitting.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING • Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower. • • SIDE-TO-SIDE ADJUSTMENT (See Figs. 26 and 27) • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.
SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 30) TO CHECK AND ADJUST BRAKE (See Fig. 31) Park the tractor on level surface. Engage parking brake. Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT (See Fig. 32) TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT(See Fig. 33) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. The motion control lever has been preset at the factory and adjustment should not be necessary. • Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.
SERVICE AND ADJUSTMENTS TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. • On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer.
STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start 1. 2. 3. 4. 5. 6. 7. Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. 10. Engine valves out of adjustment. 10. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter.
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.
TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO. 960 61 02-18 ELECTRICAL KEY NO. PART NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO. 960 61 02-18 CHASSIS AND ENCLOSURES KEY NO. PART NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO. 960 61 02-18 DRIVE KEY NO. PART NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO. 960 61 02-18 STEERING ASSEMBLY KEY NO. 1 2 3 4 5 6 8 10 11 12 13 15 17 29 32 33 34 35 36 37 38 39 40 41 43 46 65 67 68 71 82 87 88 91 95 PART NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO. 960 61 02-18 ENGINE 3 2 8 1 38 14 81 10 13 25 6 17 5 32 116 44 46 33 37 31 33 29 45 OPTIONAL EQUIPMENT 23 Spark Arrester 4 engine-ko.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO. 960 61 02-18 ENGINE KEY NO. PART NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO. 960 61 02-18 SEAT ASSEMBLY 1 8 8 9 14 9 7 7 10 5 6 22 21 2 24 5 16 25 15 11 13 17 12 4 3 seat_lt.knob_7(CRD) KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 532 18 87-15 532 14 05-51 871 11 06-16 819 13 16-10 532 14 50-06 873 80 06-00 532 12 41-81 817 00 06-16 819 13 16-14 532 19 55-30 532 16 63-69 532 17 46-48 Seat Bracket Pnt Pivot Seat (blk ) Bolt Fin Hex 3/8-16 x 1 Washer Flat 13/32 x 1 x 10 Ga.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO. 960 61 02-18 DECALS 5 2 7 7 3 1 1 16 21 14 15 13 17 14 11 4 _ 90N MAX + 15 8 10 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 7 8 10 11 13 532 41 00-51 532 40 03-89 532 40 21-28 532 19 68-41 532 40 44-84 532 40 28-32 532 15 97-37 532 14 50-05 532 18 21-66 532 12 44-33 Decal, Side Panel Decal, Warning Symbols CE Decal, Hood, Top Decal, Warning Engine Sym.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO. 960 61 02-18 MOWER 41 40 164 36 84 38 55 32 164 124 68 36 61 27 30 30 41 21 32 39 44 26 36 24 36 36 46 33 2 40 30 3 21 32 21 30 28 31 23 21 25 124 21 6 33 117 116 119 5 18 32 4 31 118 21 34 1 19 41 2 36 118 22 21 35 21 119 117 21 116 124 2 130 46 13 2 15 46 2 14 11 45 131 69 16 8 10 9 107cm_deck-elect.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO. 960 61 02-18 MOWER KEY NO. PART NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO. 960 61 02-18 MOWER LIFT 29 28 27 25 24 23 7 41 8 49 37 5 38 30 3 40 36 1 50 13 26 4 6 6 11 5 2 4 12 13 19 13 20 15 31 32 13 19 20 17 18 20 16 20 15 31 32 KEY NO. PART NO.
REPAIR PARTS TRACTOR- -MODEL NO. CTH2542 TWIN (96061021800), PRODUCT NO. 960 61 02-18 BAGGER 17 44 16 39 11 12 15 28 38 38 41 17 19 5 37 1 4 19 19 38 38 41 36 14 9 8 20 19 37 32 9 46 31 19 19 24 6 15 14 36 7 10 44 4 50 6 11 7 22 15 43 3 47 49 50 22 7 53 15 16 51 46 3 54 25 49 15 15 33 34 21 36_mul ch plug Bagger Asy (CRD)_11 KEY NO. 1 3 4 5 6 7 8 9 10 11 12 14 16 15 17 19 20 21 22 24 25 28 PART NO.
SERVICE NOTES 48
SERVICE NOTES 49
SERVICE NOTES 50
1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees.
532 41 01-56 02.05.07 CL Printed in U.S.A.
