03131 GTH2648 Owner's Manual
SAFETY RULES Safe Operation Practices for Ride-On Mowers DANDER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.
PRODUCT SPECIFICATIONS Gasoline Capacity and type: 4 Gallons Unleaded Regular Oil Type (API-SG-SL): SAE 5W-30 (below 32°F) SAE 30 (above 32°F) Oil Capacity: W/O Filter: W/ Filter: 60 oz. Spark Plug: (Gap: .040") Champion QC12YC Ground Speed (MPH): Forward: Reverse: Charging System: Case Size: 3 AMPS BATTERY 5 AMPS HEADLIGHTS AMP/HR: 35 MIN. CCA: 280 U1R Blade Bolt Torque: 45-55FT. LBS. Battery: CUSTOMER RESPONSIBILITIES • • • 64 oz. Read and observe the safety rules.
UNASSEMBLED PARTS Slope Sheet Key (1) Oil Drain Tube (2) Keys ASSEMBLY Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping puposes. When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). ADJUST SEAT (See Fig. 2) • • TO REMOVE TRACTOR FROM CARTON • Sit in seat.
ASSEMBLY NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. H D E G P B N F J C Q A M FIG. 3 Our tractors conform to the applicable safety standards of the American National Standards Institute.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.
OPERATION NOTE: Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten securely. • Repeat for all, installing gauge wheel in same adjustment hole. J FIG. 7 • • • Start tractor with motion control lever in neutral (N) position.
OPERATION • WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary. • Transmission Engaged USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mowing area.
OPERATION • ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. The attachments and ground drive can now be used.
OPERATION MOWING TIPS CAUTION: At any time, during step 4, there may be movement of the drive wheels. • 4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. 5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. 6. Engage transmission by placing freewheel control in engaged position (See “TO TRANSPORT” in this section of manual). 7.
MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation Check Tire Pressure T Check Operator Presence & ROS Systems R A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals 3 4 Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1,2 Change Engine Oil (wi
MAINTENANCE TRACTOR BLADE CARE Always observe safety rules when performing any maintenance. For best results mower blades must be sharp. Replace worn, bent or damaged blades. BRAKE OPERATION CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
MAINTENANCE • • Coat terminals with grease or petroleum jelly. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TO CHANGE ENGINE OIL (See Figs. 14 and 15) Determine temperature range expected before oil change. All oil must meet API service classification SG-SL. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick.
MAINTENANCE MUFFLER CLAMP Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. FUEL FILTER FIG. 16 SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual. CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
SERVICE AND ADJUSTMENTS • • 02 05 1 • Turn steering wheel to position wheels straight forward. ATTACH FRONT LINK (E) - Work from left side of tractor. Insert rod end of link assembly through front hole in tractor front suspension bracket (F) and secure with retainer spring (G) through hole in link located behind the bracket. Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and retainer spring (J).
SERVICE AND ADJUSTMENTS B M L F K A E H C D FIG. 22 PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. 24) • With all tires properly inflated, park tractor on level ground or driveway. VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 23) • With all tires properly inflated and if your lawn appears unevenly cut, determine which side of mower is cutting lower. NOTE: As desired, you can raise the low side of mower or lower the high side. • Go to side of mower you wish to adjust.
SERVICE AND ADJUSTMENTS • • • • • Raise mower to highest position. Position any blade so the tip is pointing straight forward. Measure distance (B) to the ground at front and rear tip of the blade. If front tip of blade is not 1/8" to 1/2" lower than the rear tip, go to the front of tractor. With an 11/16" or adjustable wrench, loosen jam nut A several turns to clear adjustment nut B.
SERVICE AND ADJUSTMENTS • • • • • • Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel control out and into the slot and release so it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a qualified service center. Remove belt from stationary idler (C) and clutching idler (D).
SERVICE AND ADJUSTMENTS IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. TO REPLACE HEADLIGHT BULB TO ATTACH JUMPER CABLES • Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.
STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start 1. 2. 3. 4. 5. 6. 7. 8. CORRECTION Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Weak or dead battery. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Loose or damaged wiring. Carburetor out of adjustment. 9. 10. 11. Engine valves out of adjustment. 11. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug.
TROUBLESHOOTING POINTS PROBLEM CAUSE Engine dies when tractor is shifted into reverse 1. CORRECTION Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged. 1. Turn ignition key to ROS "ON" position. See Operation section. Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO. 960 43 00-30 ELECTRICAL KEY NO. 1 2 8 16 21 22 24 25 26 27 28 29 30 33 34 40 41 42 43 46 50 55 59 71 90 91 92 93 94 99 100 102 103 PART NO.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO. 960 43 00-30 CHASSIS KEY NO. PART NO.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO. 960 43 00-30 DRIVE KEY NO. PART NO.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO. 960 43 00-30 ENGINE KEY NO. 1 2 9 11 12 15 18 20 21 22 28 29 31 37 41 42 45 62 69 70 PART NO. -----532 14 97-23 532 19 43-20 532 17 93-35 532 19 43-43 532 19 34-99 532 19 42-67 532 17 83-85 532 19 16-11 532 19 15-96 532 40 11-35 532 13 71-80 532 14 50-06 532 12 34-87 532 12 61-97 810 04 07-00 873 51 04-00 532 14 66-29 532 16 53-91 532 15 99-55 KEY NO. 71 79 81 82 84 85 87 90 91 DESCRIPTION Engine Briggs Model No.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO. 960 43 00-30 SEAT ASSEMBLY 1 8 8 7 7 41 40 10 21 6 37 37 2 44 43 21 3 seat-tex_7-vgt KEY NO. PART NO. DESCRIPTION 1 2 3 6 7 8 10 21 37 532 40 66-21 532 18 01-66 532 14 06-75 873 80 06-00 532 12 41-81 532 17 18-77 532 19 69-77 532 17 18-52 873 80 05-00 Seat Bracket Pivot Fender Strap, Asm Fender Nut, Lock W/Ins. 3/8-16 unc Spring, Seat Cprsn Bolt 5/16-18 uncx 3/4 w/Sems Pan, Seat Bolt, Shoulder 5/16-18 Nut, Lock 5/16-18 unc KEY NO.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO. 960 43 00-30 DECALS 16 13 15 2 17 16 1 14 14 9 6 5 8 3 KEY NO. 1 2 3 5 6 8 9 13 PART NO. 532 19 91-14 532 40 21-28 532 17 05-63 532 17 85-02 532 40 88-43 532 19 87-85 532 14 50-05 532 40 44-84 KEY NO. 14 15 16 17 ------ DESCRIPTION Decal, Operator's Decal, Hood Insert Decal, Warning Decal, Caution Decal, Eng. HP Decal, Mower Sch. Decal, Battery Dnge/Poi Decal, Steering Whl 1 11 3 4 7 10 5 6 DESCRIPTION Decal, Panel Side Decal, Cust.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO. 960 43 00-30 MOWER DECK KEY NO. PART NO.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO. 960 43 00-30 MOWER LIFT 7 87 87 90 98 89 3 10 88 97 2 97 91 87 89 lift-tex_3 89 87 KEY NO. PART NO. DESCRIPTION 2 3 7 10 87 88 89 532 19 52-23 532 19 52-30 532 19 64-92 532 19 63-14 532 19 42-09 532 19 53-04 819 19 19-12 Shaft Asm., Lift Lever Asm., Lift Rh Grip, Lever Spring Torsion Pin Cotter 7/16 Bow Tie Lock Spring Lift Assist Washer Clear Zinc KEY NO. PART NO.
TRACTOR - MODEL NO. GTH2648 (96043003000), PRODUCT NO. 960 43 00-30 STEERING ASSEMBLY 26 45 51 1 21 63 19 16 60 57 63 9 61 8 7 66 67 2 59 98 7 6 4 35 58 64 67 28 13 15 22 6 14 69 68 5 62 13 14 15 53 8 70 steering-tex_4-husq 13 KEY NO. 1 2 4 5 6 7 8 9 13 14 15 16 19 21 22 26 28 35 45 PART NO.
1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees.
The following items are not covered by this warranty: (1)Normal customer maintenance items which become worn through normal regular use, including, but not limited to, belts, blades, blade adapters, bulbs, filters, guide bars, lubricants, rewind springs, saw chain, spark plugs, starter ropes and tines; (2)Natural discoloration of material due to ultraviolet light; (3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective manufacturer’s warranty as provided in w
532 40 83-75 12.1.06 CL Printed in U.S.A.
