02139 GTH2654 Owner's Manual
SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE • Never operate machine in a closed are. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.
PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES Gasoline Capacity and type: 5.0 Gallons Unleaded Regular • • Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) • Oil Capacity: W/ Filter: 4.0 Pints W/O Filter: 3.75 Pints Spark Plug: (Gap: .040") Champion QC12YC Ground Speed (MPH): Forward: Reverse: 0 – 5.8 0 – 2.1 Tire Pressure: Front: Rear: 14 PSI 10 PSI Charging System: 16 AMPS @ 3600 RPM Battery: AMP/HR: MIN. CCA: CASE SIZE: Blade Bolt Torque: 45–55 FT. LBS.
UNASSEMBLED PARTS Steering Wheel Gauge Wheel (4) Adjusting Bar (4) Locknut 3/8-16 (4) Wheels Steering Wheel Adapter (4) Retainer Springs (double loop) (4) Washers 3/8 x 3/4 x 14 Ga.
ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed.
ASSEMBLY • • • • • • • Remove the two (2) bolts and flat washers securing the seat to cardboard packing. Keep the two (2) bolts only and place them with the two (2) identical bolts and four (4) washers in the parts bag. Discard the flat washers and cardboard packing. Release L.H. seat slide on seat pan by pulling out on adjustment handle and sliding it to the rear position exposing seat mounting holes from bottom. Slide R.H. slide to same rear position.
ASSEMBLY • TO ATTACH NOSE ROLLER (See Fig. 5) • Assemble brackets "A" and "B" to the inside of mower mounting brackets as shown. Tighten securely. NOTE: Be sure bracket tabs are positioned in tab holes in mower brackets. • Position nose roller between brackets and install rod and retainer spring. LOCK NUT • • • HEX BOLT ROD "B" BRACKET TAB HOLE "A" BRACKET • • 02612 NOSE ROLLER • RETAINER SPRING • FIG. 5 INSTALL MOWER AND DRIVE BELT (See Fig.
ASSEMBLY ✓CHECKLIST CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly. • • BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ✓ Seat is adjusted comfortably and tightened securely.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. 00155 IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig.
OPERATION • • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. LIFT LEVER HIGHEST POSIITON LOWEST POSITION TO ADJUST GAUGE WHEELS (See Fig.
OPERATION IMPORTANT: THE MOTION CONTROL LEVER RETURNS TO NEUTRAL (N) POSITION WHEN THE BRAKE PEDAL IS FULLY DEPRESSED. • • • ADD GASOLINE • To restart movement, slowly release parking brake and brake pedal. Slowly move motion control lever to slowest setting. Make all turns slowly. TO TRANSPORT (See Figs. 7 and 11) Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane.
OPERATION COLD WEATHER STARTING (50° F and below) • When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE E S E AG RS URS US UR ON RS R U O U O O O H AS ST A HO 25 H 50 H 100 SE RE EE Y 8 Y Y Y Y R ER VER VER VER VER EFO FO B SERVICE E EV E E E BE CH DATES Check Brake Operation Check Tire Pressure T R A C T 0 R Check Operator Presence and ROS Systems Check for Loose Fasteners 5 Sharpen/Replace Mower Blades 3 Lubrication Chart Check Battery Level 4 Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engi
MAINTENANCE TRACTOR BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).
MAINTENANCE TRANSAXLE PUMP FLUID CENTER HOLE The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized ser vice center/department. BLADE 5/8" BOLT OR PIN ENGINE LUBRICATION FIG. 14 Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.
MAINTENANCE • • • • After oil has drained completely, close the drain valve turning clockwise. Use the 7/16" (11mm) wrench to apply a small amount of torque to keep it closed. Do not over tighten. Remove the drain tube and store in a safe place. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual. Use gauge on oil fill cap/dipstick for checking level.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR • TO REMOVE MOWER (See Fig.
SERVICE AND ADJUSTMENTS Check adjustment on right side of tractor. Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of the blade. • Before making any necessary adjustments, check that both front plate links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of blade, loosen nut “C” on both front links an equal number of turns. NOTE: Each full turn of nut “C” will change distance.
SERVICE AND ADJUSTMENTS TO REPLACE MOWER DRIVE BELT (See Fig. 23) MOWER DRIVE BELT INSTALLATION • Install belt around both mandrel pulleys and around idler pulleys as shown. • Install belt onto electric clutch pulley. MOWER DRIVE BELT REMOVAL • Park tractor on a level surface. Engage parking brake. • Lower attachment lift lever to its lowest position. • Disengage belt tension rod from lock bracket. IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.
SERVICE AND ADJUSTMENTS BELT INSTALLATION • Install new belt around engine pulley first, then around transaxle pulley and lastly into all the idler pulleys. • Check to be sure belt is positioned correctly and is on proper side of all belt keepers. • Engage the drive belt tension handle and replace the retainer spring. • Reinstall mower. TO ADJUST ATTACHMENT CLUTCH (See Fig. 24) The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds.
SERVICE AND ADJUSTMENTS IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. TO AD JUST STEER ING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.
SERVICE AND ADJUSTMENTS KEPS NUT TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 30) HEX BOLT TERMINAL ACCESS DOOR • • • POSITIVE (RED) CABLE TERMINAL GUARD 02 17 • Raise hood. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedures. NEGATIVE (BLACK) CABLE 9 HOOD FIG. 29 HEADLIGHT WIRE CONNECTOR TO REPLACE HEADLIGHT BULB • • • • Raise hood.
STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING POINTS PROBLEM Will not start CAUSE 1. 2. 3. 4. 5. 6. 7. Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. 10. Hard to start CORRECTION Engine valves out of adjustment. 10. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug.
TROUBLESHOOTING POINTS PROBLEM CAUSE Engine dies when tractor is shifted into reverse 1. CORRECTION Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged. 1. Turn ignition key to ROS "ON" position. See Operation section. Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.
TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 2 8 10 11 12 16 21 22 24 25 26 27 28 29 30 33 34 40 41 42 43 45 46 50 79 92 93 94 Battery Bolt Hex Head 1/4-20 x 3/4 Tray, Battery Bolt, Battery Front 1/4-20 x 7.5 Zinc Holddown Battery Front Mount Nut, Push Nylon 1.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 5 6 7 8 14 15 16 17 18 19 20 21 24 25 28 30 31 32 33 34 35 36 37 39 43 44 45 47 50 58 68 Rail, Kit RH Drawbar, Gt Dash Dash, 1PCS, Lower Screw, Thd Cut 1/4-20 x 1/2 Support, Battery Hood Asm., Pnt Lens LH Cover, Access Screw, 3/8-16 x 3/4 Grille Washer 13/32 x 13/16 x 12 Ga.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06 GROUND DRIVE KEY PART NO. NO.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 26 27 28 29 31 32 33 34 35 36 41 42 45 46 47 49 50 51 52 53 Wheel, Steering Axle Asm., Front Fitting, Grease Spindle Asm, LH Spindle Asm., RH Bearing, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip #T5304-75 Cap, Spindle Bolt, Fin Hex 5/8-11 x 2-3/4 Spacer Brg Axle Front 1.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06 ENGINE KEY PART NO. NO.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06 SEAT ASSEMBLY 1 20 35 20 8 8 24 7 25 7 14 10 28 33 26 22 5 6 5 16 37 15 21 2 13 17 12 3 seat_10-vgt KEY PART NO. NO.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06 DECALS 3 5 15 5 4 13 7 10 24 6 8 16 9 16 1 11 12 14 2 KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 Decal, Deck Caution Decal, Deck Hvy Duty Decal, Hood RH Decal, Hood LH Decal, Side Panel Decal, Warning Decal, Cust. Resp.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 23 24 26 29 30 31 32 33 34 35 38 39 40 41 42 43 70 72 73 74 75 76 77 78 79 85 86 Rod Asm., Lever Shaft Asm., Lift Vgt Lever Asm., Lift Rh E-Ring Truarc #5133-87 Washer 29/32 x 1-1/4 x 16 Ga. Bolt, Fin Hex 3/8-16 x 1-1/2 Grip, Handle Button, Plunger Plunger, Lever Lift Spring 0.62 OD x 2.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO.
REPAIR PARTS TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06 MOWER DECK KEY PART NO. NO. DESCRIPTION 1 5 6 7 8 11 13 14 15 18 21 25 26 27 29 30 31 32 33 34 35 36 38 39 40 41 42 43 46 47 49 50 Deck Weldment Mower Retainer Spring Cover Mandrel LH Cover Mandrel RH Bolt 7/16 Asm. Blade Blade Standard Shaft Asm.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FOL D AL ONG THIS DOT IS A TED 15 D LINE EGR EE S LOP E 46 ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2.
WARRANTY STATEMENT SECTION 1: LIMITED WARRANTY Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below: Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand held product.
532 19 66-61 Rev. 2 3.17.05 RD Printed in U.S.A.
