03002 GTH26K54 Owner's Manual
SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.
PRODUCT SPECIFICATIONS Gasoline Capacity and type: 4 Gallons Unleaded Regular Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: W/ Filter: W/O Filter: Spark Plug: (Gap: .040") Champion QC12YC Ground Speed (MPH): Forward: Reverse: Charging System: 15 AMPS @ 3600 RPM Battery: AMP/HR: MIN. CCA: Case Size: Blade Bolt Torque: 45-55 FT. LBS. CUSTOMER RESPONSIBILITIES • • • 64 oz. 60 oz. Read and observe the safety rules.
UNASSEMBLED PARTS Mower (5) Large Retainer Springs - 7/16 Mower Front Wheel (1) 3/4 O.D. Washers (1) Wheel (1) 1-1/4 O.D. Washer (2) Smaller Retainer Springs - 5/16 (5) 1-3/16 O.D.
ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) 3/4" wrench (1) Utility knife (1) 9/16" wrench (1) Pliers (1) Tire Pressure Gauge When right or left hand is mentioned in this manual, it means from your point of view, when you are in the operating position (seated behind the steering wheel).
ASSEMBLY ASSEMBLE FRONT WHEEL TO MOWER (See Fig. 3) Using shoulder bolt, washer and locknut from parts bag, assemble front wheel to mower as shown. Tighten securely. 02 05 1 • A FIG. 5 NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding mower under tractor. • Slide mower under tractor until it is centered under tractor. • FIRST INSTALL ANTI-SWAY BAR (S). - From right side of mower, insert anti-sway bar into hole in transmission bracket (T). FIG.
ASSEMBLY • • ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with washer and retainer spring. Repeat on opposite side of tractor. • • • A Turn steering wheel to position wheels straight forward. ATTACH FRONT LINK (E) - Work from left side of tractor.
ASSEMBLY ✓CHECKLIST M BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. ✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. P H D E G B N F J C Q A M FIG. 13 Our tractors conform to the applicable safety standards of the American National Standards Institute.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.
OPERATION NOTE: Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in this section of manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten securely. • Repeat for all, installing gauge wheel in same adjustment hole. J FIG. 17 • • • Start tractor with motion control lever in neutral (N) position.
OPERATION • WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary. • Transmission Engaged USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mowing area.
OPERATION • ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. The attachments and ground drive can now be used.
OPERATION MOWING TIPS CAUTION: At any time, during step 4, there may be movement of the drive wheels. • • Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. • Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. • Engage transmission by placing freewheel control in engaged position (See “TO TRANSPORT” in this section of manual).
MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation Check Tire Pressure T Check Operator Presence & ROS Systems R A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals 3 4 Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1,2 Change Engine Oil (wi
MAINTENANCE TRACTOR BLADE CARE Always observe safety rules when performing any maintenance. For best results mower blades must be sharp. Replace worn, bent or damaged blades. BRAKE OPERATION CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
MAINTENANCE • • Coat terminals with grease or petroleum jelly. Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TO CHANGE ENGINE OIL (See Figs. 24 and 25) Determine temperature range expected before oil change. All oil must meet API service classification SG-SL. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick.
MAINTENANCE MUFFLER CLAMP Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. FUEL FILTER FIG. 26 SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual. CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. • TRACTOR (See Fig.
SERVICE AND ADJUSTMENTS • • Go to side of mower you wish to adjust. With a 3/4" or adjustable wrench, turn lift link adjustment nut (A) to the left to lower the mower, or, to the right to raise the mower. FRONT-TO-BACK ADJUSTMENT (See Figs. 30 and 31) IMPORTANT: Deck must be level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. CAUTION: Blades are sharp.
SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 32) BELT REMOVAL • Remove mower (See “TO REMOVE MOWER” in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. • Disconnect clutch wire harness (A). • Remove anti-rotation link (B) on right side of tractor. • Remove belt from stationary idler (C) and clutching idler (D). • Remove belt from centerspan idler (E). • Pull belt slack toward rear of tractor.
SERVICE AND ADJUSTMENTS TO CHECK BRAKE TO START ENGINE WITH A WEAK BATTERY (See Fig. 35) If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. You may also check brake by: • Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake. • Disengage transmission by placing freewheel control in “transmission disengaged” position.
SERVICE AND ADJUSTMENTS • • • • Install new battery with terminals in same position as old battery. First connect RED battery cable (B) to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover (C) over terminal. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 37) • • • • Raise hood. Unsnap headlight wire connector.
STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING POINTS PROBLEM Will not start Hard to start CAUSE 1. 2. 3. 4. 5. 6. 7. 8. CORRECTION Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Weak or dead battery. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Loose or damaged wiring. Carburetor out of adjustment. 9. 10. 11. Engine valves out of adjustment. 11. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start.
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine dies when tractor is shifted into reverse 1. 1. Turn ignition key to ROS "ON" position. See Operation section. Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged. Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.
TRACTOR - MODEL NO. GTH26K54 (96043003100), PRODUCT NO.
TRACTOR - MODEL NO. GTH26K54 (96043003100), PRODUCT NO.
TRACTOR - MODEL NO. GTH26K54 (96043003100), PRODUCT NO. 960 43 00-31 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 532 14 49-27 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 8 532 18 64-91 Battery Box 16 532 17 61-38 Switch Interlock 21 532 18 37-59 Harness Socket Light 22 532 00 41-52 Bulb, Light # 1156 24 532 40 02-53 Cable Battery 25 532 19 88-93 Cable Starter 26 532 17 51-58 Fuse 27 873 51 04-00 Nut Keps Hex 1/4-20 unc 28 532 14 54-91 Cable Ground 21" Blk 6 Ga.
TRACTOR - MODEL NO. GTH26K54 (96043003100), PRODUCT NO.
TRACTOR - MODEL NO. GTH26K54 (96043003100), PRODUCT NO. 960 43 00-31 CHASSIS KEY NO. PART NO.
TRACTOR - MODEL NO. GTH26K54 (96043003100), PRODUCT NO.
TRACTOR - MODEL NO. GTH26K54 (96043003100), PRODUCT NO. 960 43 00-31 DRIVE KEY NO. PART NO.
TRACTOR - MODEL NO. GTH26K54 (96043003100), PRODUCT NO. 960 43 00-31 STEERING ASSEMBLY 26 45 51 1 21 63 19 16 60 57 63 9 61 8 7 66 67 2 59 98 7 6 4 35 58 64 67 28 13 15 22 6 14 5 69 68 62 13 14 15 53 8 70 steering-tex_4-husq 13 KEY NO. PART NO.
TRACTOR - MODEL NO. GTH26K54 (96043003100), PRODUCT NO. 960 43 00-31 ENGINE 1 21 20 87 81 82 22 18 84 62 45 15 69 37 12 28 37 11 70 31 91 71 86 2 41 42 85 29 9 SPARK ARRESTER KIT engine-tex_16-kohl 90 KEY NO. 1 2 9 11 12 15 18 20 21 22 28 29 31 37 41 42 45 62 69 PART NO.
TRACTOR - MODEL NO. GTH26K54 (96043003100), PRODUCT NO. 960 43 00-31 SEAT ASSEMBLY 1 8 8 7 7 41 40 10 21 6 37 5 44 37 2 43 21 3 seat-tex_5-husq KEY NO. PART NO. DESCRIPTION 1 2 3 5 6 7 8 10 21 532 40 66-21 532 18 01-66 532 14 06-75 532 14 50-06 873 80 06-00 532 12 41-81 532 17 18-77 532 19 69-77 532 17 18-52 Seat Bracket Pivot Fender Strap, Asm Fender Clip, Push In, Hinged Nut, Lock W/Ins. 3/8-16 unc Spring, Seat Cprsn Bolt 5/16-18 uncx 3/4 w/Sems Pan, Seat Bolt, Shoulder 5/16-18 KEY NO.
TRACTOR - MODEL NO. GTH26K54 (96043003100), PRODUCT NO. 960 43 00-31 DECALS 16 13 15 2 17 16 1 14 14 9 5 8 3 KEY NO. 1 2 3 5 8 9 13 14 PART NO. 532 19 91-14 532 40 21-28 532 17 05-63 532 17 85-02 532 19 87-85 532 14 50-05 532 40 44-84 532 40 83-63 KEY NO. 15 16 17 ------ DESCRIPTION Decal, Operator's Decal, Hood Insert Decal, Warning Decal, Caution Decal, Mower Sch. Decal, Battery Dnge/Poi Decal, Steeraing Whl Decal, Panel Side 1 11 3 4 7 10 5 6 DESCRIPTION Decal, Cust. Resp.
TRACTOR - MODEL NO. GTH26K54 (96043003100), PRODUCT NO.
TRACTOR - MODEL NO. GTH26K54 (96043003100), PRODUCT NO. 960 43 00-31 MOWER DECK KEY NO. PART NO.
TRACTOR - MODEL NO. GTH26K54 (96043003100), PRODUCT NO. 960 43 00-31 MOWER LIFT 7 87 87 90 98 89 3 10 88 97 2 97 91 87 89 lift-tex_3 89 87 KEY NO. PART NO. DESCRIPTION 2 3 7 10 87 88 89 532 19 52-23 532 19 52-30 532 19 64-92 532 19 63-14 532 19 42-09 532 19 53-04 819 19 19-12 Shaft Asm., Lift Lever Asm., Lift Rh Grip, Lever Spring Torsion Pin Cotter 7/16 Bow Tie Lock Spring Lift Assist Washer Clear Zinc 42 KEY NO. PART NO.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FOL DA L O NG D THIS O I T S T A E D LIN 1 5 DEG E RE E S LOP E ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2.
532 40 83-77 11.27.06 AP Printed in U.S.A.
