2009 HUV 4214, HUV 4414, and HUV 4414-XP Owner’s Manual Gasoline Utility Vehicles
NOTICE Warranty information appears at the end of this manual. No other warranties, express or implied, are contained herein. Your authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registration form. Husqvarna is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
FOREWORD Thank you for choosing Husqvarna, a world leader in outdoor products. You have chosen the finest utility vehicle on the market. Please protect your investment and ensure that your Husqvarna vehicle provides years of reliable, superior performance by reading and following the maintenance instructions in this manual. Your comfort and safety are important to us, so we urge you to read and follow the step-by-step operating instructions and safety procedures in this manual.
TABLE OF CONTENTS Safety Decal and Feature Identification .................................................................................................................. 5 Practice Safety ..................................................................................................................................................... 8 Proposition 65 – State of California ........................................................................................................................
Subsequent Owner Registration .......................................................................................................................... 48 Vehicle Specifications ......................................................................................................................................... 48 Warranties.......................................................................................................................................................... 50 Emissions Control.......
Safety Decal and Feature Identification SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information. For detailed information on specific features, read the appropriate section in this manual.
Safety Decal and Feature Identification ALL HUV 4214 AND 4414 VEHICLES ! 2 3 WARNING • Do not modify or remove Roll-over Protective Structure (ROPS). • Replace ROPS if damaged. Do not attempt repair. • Use seat belts during operation. Do not jump from vehicle. • Keep away from drop-offs, steep slopes, and unstable surfaces.
Safety Decal and Feature Identification ALL HUV 4214 AND 4414 VEHICLES 8 3 4 7 1 6 2 5 949 1 1011553 Decal, Trailer Hitch Tongue Weight Notice (on trailer/receiver hitch) 7 103582401 Decal, Winch Safety Warning (with winch option) 2 102458901 Decal, Hot Parts Warning (on frame, driver side) 8 103596501 Decal, Ground Warning (on vehicle frame, near battery) 3 102460201 Decal, Rotating Parts Warning (on frame, driver and passenger side) 4 103500701 Decal, Operating Instructions (on i
Practice Safety PRACTICE SAFETY 399 Figure 1 Practice Safety Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to us. That is why before operating the vehicle, we urge you to review the information in this manual.
Safety Details SAFETY DETAILS WARNING • This owner’s manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER, WARNING, or CAUTION.
General Warnings 2 (+) 1 (–) (Viewed from driver side of vehicle) 1. Remove negative battery cable. 2. Remove positive battery cable. Connect battery cables in reverse order. 821 Figure 2 Battery Cable Removal GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated, repaired, or serviced. See Safety Decal and Feature Identification on page 5. Other specific safety statements appear throughout this manual and on the vehicle.
General Warnings WARNING • The engine produces carbon monoxide, which is a deadly, odorless, colorless gas that can quickly accumulate in an enclosed cab. Do not run the engine in a parked vehicle without proper cab ventilation. Move to fresh air if you feel nausea, headache, dizziness, drowsiness, or weakness. • Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and CAUTION statements in this manual as well as those on the vehicle.
General Information 795 Figure 3 4x4 Drive Warning GENERAL INFORMATION This manual includes operating procedures, maintenance, and regular servicing information for all HUV 4214, HUV 4414, and HUV 4414-XP vehicles. All operating procedures, maintenance, and regular servicing are identical unless otherwise noted. MODEL IDENTIFICATION The serial number of each vehicle is printed on a bar code decal mounted on the frame below the steering wheel (Example: RC0601-123456) (Figure 4).
Controls and Indicators SERIAL NUMBER P O BOX 204658 AUGUSTA GA 30917 SD0601-123456 190 Figure 4 Serial Number CONTROLS AND INDICATORS See General Warnings on page 10. WARNING • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures. • Do not shift the Forward/Reverse handle while the vehicle is in motion. • Engine must be at idle before shifting the Forward/Reverse handle.
Controls and Indicators 8 9 12 10 6 A C 3 B 4 14 11 7 2 1 829 Figure 5 Instrument Panel KEY SWITCH The key switch (7) is mounted on the instrument panel to the right of the steering column (Figure 5). It has three positions: OFF, ON, and START. To start the vehicle, place the Forward/Reverse handle in the NEUTRAL position and turn the key to the START position, and hold it there until the engine starts. Activate the choke (14) as necessary.
Controls and Indicators NOTE: The key can be removed only when the key switch is in the OFF position. FORWARD/REVERSE CONTROL The Forward/Reverse handle (6) is located on the right side of the instrument panel (Figure 5). The handle has three distinct positions: FORWARD (A), NEUTRAL (B), and REVERSE (C). Push the handle up to operate the vehicle in the forward direction, or pull the handle down to operate the vehicle in reverse.
Controls and Indicators 5 797 Figure 6 Park Brake Handle PARK BRAKE WARNING LIGHT The park brake warning light (10) is located on the instrument panel just to the left of the steering column (Figure 5). The warning light indicates that the park brake has been engaged. The vehicle should never be driven with the park brake engaged. If the warning light remains on after the park brake has been fully disengaged, have a trained technician check the vehicle.
Controls and Indicators WARNING • Unlock differential on paved surfaces to maintain steering control. CAUTION • The differential lock should only be engaged when the vehicle is stopped. Damage to the transaxle may occur if there is a large amount of relative motion between the two driving wheels. LOW OIL PRESSURE WARNING LIGHT The low oil pressure warning light (9) is located on the instrument panel just to the left of the steering column (Figure 5).
Roll-Over Protective Structure and Seat Belts ROLL-OVER PROTECTIVE STRUCTURE AND SEAT BELTS The vehicle is equipped with a Roll-Over Protective Structure (ROPS) and seat belts for each occupant. See following WARNING. WARNING • The ROPS must be properly installed before operating the vehicle. Husqvarna strongly urges that the vehicle’s occupants be properly restrained at all times with the seat belts provided. Pregnant woman: Consult your doctor for specific recommendations.
Seat Latch and Adjustment WARNING • Do not operate the vehicle if the ROPS is damaged. If the ROPS is damaged, replace the structure. Do not attempt repair. • The driver and passenger must be restrained at all times with the seat belts provided to help prevent injury in the event of sudden braking, collision, or roll-over. • In the event of a roll-over, do not attempt to jump or otherwise exit the vehicle. Remain seated with seat belt fastened and with arms and legs inside the vehicle.
Pre-Operation and Daily Safety Checklist PRE-OPERATION AND DAILY SAFETY CHECKLIST Each vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with the controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery. Use the following list as a guide to inspect the vehicle.
Driving Instructions • Park brake: When latched, the park brake should lock the wheels and hold the vehicle stationary on an incline of 20% or less. To adjust park brake, remove rubber handle cover (Figure 6) and turn slotted adjustment screw one revolution at a time, checking each time until park brake locks wheels and holds the vehicle stationary on an incline of 20% or less.
Driving Instructions WARNING • To help prevent falls from the vehicle, remain seated with seat belt fastened and hold on to hand holds at all times. Driver should keep both hands on the steering wheel when the vehicle is in motion. • To help prevent the possibility of serious injury, keep entire body inside the vehicle. • To help prevent overturning the vehicle, drive slowly in turns. • To help prevent overturning the vehicle, drive slowly straight up and down slopes.
Driving Instructions 11. Release the brake pedal completely, and then slowly press the accelerator pedal. As the accelerator pedal is pressed, the vehicle will begin to move. Vehicle speed will increase as the accelerator is pressed until full speed is reached. See following WARNING. WARNING • Operator must control vehicle speed when going downhill. • Never shift the vehicle out of the FORWARD position while going downhill.
Bed Latch PARKING AND LEAVING THE VEHICLE 1. 2. After stopping the vehicle, firmly set the park brake. Make sure it is fully engaged. This will prevent the vehicle from rolling. Turn the key switch to the OFF position, remove the key, and place the Forward/Reverse handle in the NEUTRAL position. BED LATCH See General Warnings on page 10. The bed latch (2) is located below the front lower corner of cargo bed on the driver’s side (Figure 8).
Bed Locking Pin BED LOCKING PIN See General Warnings on page 10. While holding the bed in the fully raised position, remove the bed locking pin from its stowed position under the bed and insert it into the bed locking pin holes in the bed hinge plates (Figure 9, Page 25). Prior to lowering the bed, remove the bed locking pin from the bed locking pin holes in the bed hinge plates and return it to its stowed position under the bed. See following DANGER and WARNING.
Loading and Unloading Cargo LOADING AND UNLOADING CARGO WARNING • • • • • Engage park brake before loading vehicle. Do not allow riders in the cargo bed. Reduce vehicle load and speed when driving up or down slopes or on uneven terrain. Do not exceed rated vehicle capacity. Rated capacity is for level surfaces only. Overloading can affect vehicle handling or cause component failure, resulting in loss of control of vehicle and possible severe personal injury or death. • Do not load tailgate.
Towing with the Vehicle NOTE: A standard vehicle with a cab accessory that weighs 235 lb. (107 kg) must reduce its maximum payload capacity by 235 lb. (107 kg). Refer to Figure 10 for the following specifications. HUV 4214 HUV 4414 500 lb. (227 kg) 500 lb. (227 kg) 425 lb. (193 kg) 425 lb. (193 kg) B + C: Maximum payload capacity 425 lb. (193 kg) 425 lb. (193 kg) D: Trailer tongue weight 150 lb. force (667 N) 150 lb. force (667 N) A + B + C: Maximum vehicle capacity 925 lb. (420 kg) 925 lb.
Transporting on a Trailer Parking the vehicle with a trailer on a hill should be avoided. If you must park on a hill, apply the brakes and have someone chock the trailer tires. The brakes should be released to allow the chocks to absorb the trailer load. After the trailer tires have been chocked, engage the park brake. TRANSPORTING ON A TRAILER WARNING • • • • Turn fuel shut-off valve to the closed (OFF) position (Figure 11). Do not allow riders in the trailer being towed.
Storage WARNING • Turn the fuel shut-off valve (1) the closed (OFF) position (Figure 11, Page 29). • Do not attempt to charge frozen batteries or batteries with bulged cases. Discard the battery. Frozen batteries can explode. CAUTION • Batteries in a low state of charge will freeze at low temperatures. PREPARING THE VEHICLE FOR EXTENDED STORAGE 1. 2. 3. 4. Unload the vehicle so that the tires are supporting only the weight of the vehicle. Store the vehicle in a cool, dry place.
Maintenance 4.5. Plug the fuel tank vent nipple so that it is air tight. Husqvarna recommends using a slip-on vinyl cap. 5. Remove both spark plugs, and pour 1/2 ounce (14.2 mL) of SAE 10 weight oil through each of the two spark plug holes. Rotate the engine crankshaft by hand several times, then install both spark plugs. 6. Change engine oil. See Engine Oil and Filter Change on page 36. 7. Disconnect the battery cables, negative (–) cable first. See WARNING “To avoid unintentionally starting...
Periodic Service Schedule WARNING • Only trained technicians should service or repair the vehicle. Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair. The appropriate instructions must be used when performing maintenance, service, or accessory installation. • If any problems are found during scheduled inspection or service, do not operate vehicle until repairs are made.
Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Pre-Operation and Daily Safety Checklist Daily service by owner See Pre-Operation and Daily Safety Checklist on page 20. Performance Inspection See Performance Inspection on page 20. Engine/exhaust area Remove/clean grass and debris from area Engine Daily service by owner or trained technician Check engine oil level; add if necessary. See Engine Oil Level Check on page 35. Check brake fluid; add if necessary.
Periodic Lubrication Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Check for leaks around gaskets, fill plugs, etc. Adjust valve clearance. See Briggs and Stratton Vanguard Model 2900000 Service Manual. Engine Inspect, clean, and gap spark plug; replace if necessary. See authorized dealer or trained technician for service. Annual service by trained technician only (or every 100 hours of operation, whichever Replace air filter element. See Air Intake comes first) System on page 42.
Brake Fluid Reservoir 1 3 4 2 2 801 Figure 12 Lubrication Points BRAKE FLUID RESERVOIR 1 5 2 3 1. Full Level 2. Safe Level 3.
Engine Oil The brake fluid reservoir (5) is located under the hood and under the round access panel (Figure 13). Raise the hood and remove the round access panel to check the brake fluid level. During the brake fluid level inspection, also inspect the following: • The presence of brake fluid on the exterior surface of the master cylinder indicates a leak. • The brake fluid reservoir diaphragm (located in the cap) should not have holes or other damage.
Engine Oil 1 2 3 1 1. Full Level 2. Safe Level 3. Low Level 804 818 Figure 15 Engine Oil Level Check Figure 16 Center Access Panel ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be changed after the first 5 to 8 hours of operation. After that, the oil should be changed every 100 hours of operation or annually, whichever comes first. Engine Oil Draining 1. Turn the key switch to the OFF position and remove the key. Place the Forward/Reverse handle in the NEUTRAL position.
Engine Oil 2 1 815 Figure 17 Engine Oil Drain Plug and Oil Filter Wrench Engine Oil Filter Change 1. Drain the engine oil. See Engine Oil Draining on page 36. 2. Place the oil drain pan under the engine oil filter (Figure 18). 3. Remove the engine oil filter. Turn it counterclockwise and drain the residual oil in the filter port and filter into the oil drain pan. See following NOTE. NOTE: We recommend using an oil filter wrench of the type shown (2) (Figure 17) (Ampro® P/N T70413785A255 or equivalent).
Engine Oil 26 27 Figure 18 Remove Engine Oil Filter 4. 5. Figure 19 Coat Rubber Seal Use a clean, lint-free rag to wipe the oil filter port flange surface clean where the oil filter gasket seats. To help seal the new oil filter to the oil port flange, apply a light coat of white lithium NLGI Number 2 grease (Dow Corning® BR2-Plus or equivalent) or new engine oil to the rubber seal around the outside surface of the filter before attaching it to the oil filter port (Figure 19).
Engine Oil Engine Oil Filling 1. Add engine oil; use a funnel or pour spout to direct the oil into the opening (Figure 20). With filter change, the engine requires 1-1/2 qt. (1.4 L) of oil per change. 2. Refer to oil viscosity guidelines for selection of oil grade (Figure 21). See following CAUTION. CAUTION • Do not exceed recommended oil capacity. Doing so will decrease engine performance or result in damage to the engine. 1. 2.
Gearcase Lubrication GEARCASE LUBRICATION NOTE: Dispose of used oil according to the environmental laws and regulations for your area. LUBRICATION LEVEL CHECK – FRONT DIFFERENTIAL AND REAR TRANSAXLE The front differential is equipped with two oil port plugs (1 and 2) (Figure 22). When the vehicle is on a level surface, use the level indicator hole (upper plug) (1) as a lubricant level indicator. Lubricant level should be even with the bottom of level indicator hole (1).
Gearcase Lubrication Rear transaxle: Clean and install the drain plug (2) and washer before filling the rear transaxle with new lubricant (Figure 23). Tighten the drain plug to 8 ft-lb (10.8 N·m). Remove the fill plug/dipstick (2) (Figure 25). Use a funnel and tube to fill the transaxle through the fill plug/dipstick hole (1) located on the top of the rear transaxle (Figure 24). See Periodic Lubrication Schedule on page 33. Replace rear transaxle dipstick and tighten to 35 in-lb (4 N·m).
Air Intake System AIR INTAKE SYSTEM AIR FILTER REPLACEMENT The air filter should be inspected periodically and replaced when necessary. Filter changes should not exceed the recommended interval. See Periodic Service Schedule on page 31. More frequent service may be required in extremely dirty operating environments. In the event of a loss of power, sluggish acceleration, or a roughly running engine, service the air filter immediately. Air Filter Removal 1.
Fueling Instructions FUELING INSTRUCTIONS See General Warnings on page 10. DANGER • Turn the key switch to the OFF position before fueling. • Do not pour fuel into the fuel tank when the engine is hot or while it is running. • To avoid electric arc caused by static electricity, the fuel storage/pumping device must be grounded. If the pump is not grounded, the vehicle must be grounded to the pump before and during the fueling operation.
Battery BATTERY See General Warnings on page 10. DANGER • Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face shield and rubber gloves when working on or near batteries. • Battery – Poison! Contains acid! Causes severe burns. Avoid contact with skin, eyes, or clothing. Antidotes: – External: Flush with water. Call a physician immediately.
Using A Booster Battery (Jump Starting) 1. 2. 3. 4. Turn the key switch to the OFF position and remove the key. Place the Forward/Reverse handle in the NEUTRAL position. Chock the wheels. Access the engine compartment. See WARNING “For vehicles with cargo beds...” in General Warnings on page 10. 2.1. Remove the seat bottom. Disconnect the battery cables, negative (–) cable first. See WARNING “To avoid unintentionally starting...” in General Warnings on page 10.
Cleaning the Vehicle 4. 5. Locate the vehicle battery on the passenger side of the vehicle. Connect the end of the first cable to the positive (+) terminal of the booster battery. Connect the other end of the same cable to the positive (+) terminal of the solenoid (Figure 31, Page 46). See following DANGER. DANGER 6. 7. • Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service area. Ventilate when charging or operating vehicle in an enclosed area.
Accessories ACCESSORIES There is a complete line of accessory equipment available from our dealers/distributors. Care should be taken that these accessories are properly installed by trained technicians and that they are used in the manner for which they were designed. See following WARNING and CAUTION. WARNING • Custom cab assemblies, canopy tops, weatherproof enclosures, and windshields will not protect occupants from flying objects.
Subsequent Owner Registration CAUTION • Optional mud tires (off-road) are directional and must be installed according to the directional arrow mark (arrow indicates forward rotation of the tire) on the side-wall of each tire, or the tread performance will be severely compromised. The tires are made specifically for the vehicle; therefore, Husqvarna recommends that only tires purchased from Husqvarna be used on your vehicle.
Vehicle Specifications SPECIFICATIONS HUV 4214 HUV 4414 HUV 4414-XP • • Tires: All Terrain: 25 x 9 – 12 front, 25 x 11 – 12 rear, tubeless, 4-ply rated load range Mud: 25 x 9 – 12 front, 25 x 11 – 12 rear; tubeless, 4-ply rated load range DIMENSIONS/WEIGHT Overall length: 105 in. (266.7 cm) Overall width: 55.0 in. (139.7 cm) Overall height (with ROPS): with all-terrain tires 73.0 in. (185.4 cm) Wheelbase 69.5 in. (176.5 cm) Ground clearance: under transaxle 9.0 in. (22.
Warranties WARRANTIES HUSQVARNA® LIMITED TWO YEAR WARRANTY FOR 2009 TRANSPORTATION AND UTILITY VEHICLES 1. 2. 3. 4. WARRANTY: Husqvarna, Inc.
Warranties 5. 6. 7. 8. 9. HOW TO MAKE A WARRANTY CLAIM: To make a warranty claim under this limited warranty, you must present the vehicle or defective component to an authorized Husqvarna dealer. DISCLAIMER: THIS LIMITED WARRANTY IS EXCLUSIVE. HUSQVARNA MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED.
Warranties - As the vehicle engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. HUSQVARNA recommends that you retain all receipts covering maintenance on your vehicle engine, but HUSQVARNA cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
Emissions Control repair or replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed, and properly operating, adjustment limiting device is still eligible for warranty coverage.
Emissions Control Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements. For engines less than 225 cc displacement. Category C = 125 hours Category B = 250 hours Category A = 500 hours For engines of 225 cc or more displacement. Category C = 250 hours Category B = 500 hours Category A = 1000 hours. Portions of this publication are subject to copyright of Briggs & Stratton Corporation.
Publication Part Number 103472540 Edition Code 0109A00000 103472540
