02578_husqvarna 02494 LTH18542 Owner's Manual
SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments.
SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS • • • • • • • • • • • • • • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children.They may fall off and be seriously injured or interfere with safe machine operation.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well-trained technicians and the proper tools to ser vice or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.
UNASSEMBLED PARTS Steering Wheel Seat Steering Wheel Adapter (1) Washer 17/32 x 1-3/16 x 12 Gauge Steering Extension Shaft Steering Wheel Insert (1) Knob Steering Boot Key (1) Locknut 1/2-20 (2) Keys (1) Oil Drain Tube Slope Sheet (1) Locknut 1/4-28 (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 5
ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY INSERT A socket wrench set will make assembly easier. Standard wrench sizes are listed.
ASSEMBLY INSTALL SEAT (See Fig. 2) Adjust seat before tightening adjustment knob. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. • Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan. • Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
ASSEMBLY ✓CHECKLIST CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual. BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. ATTACHMENT CLUTCH LEVER IGNITION SWITCH AMMETER LIGHT SWITCH POSITION LIFT LEVER PLUNGER THROTTLE/CHOKE CONTROL ATTACHMENT LIFT LEVER CLUTCH/BRAKE PEDAL PARKING BRAKE MOTION CONTROL LEVER FREE WHEEL CONTROL FIG.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass.
OPERATION NOTE:Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation section of this manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely. • Repeat for opposite side installing gauge wheel in same adjustment hole.
OPERATION TOWING CARTS AND OTHER ATTACHMENTS TO START ENGINE (See Fig. 4) Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
OPERATION MOWING TIPS PURGE TRANSMISSION • CAUTION: Never engage or disengage freewheel lever while the engine is running. • • To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.
MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE E E S S RS AG US RS UR OUR OU SON OR U O H O H H A 0 ST E 8H SE RE 25 10 50 Y Y Y Y Y RE O R R R R R O F E E E E E F BE SERVICE EV EV EV EV EV BE H AC DATES Check Brake Operation Check Tire Pressure T R A C T 0 R Check Operator Presence and Interlock Systems Check for Loose Fasteners 5 Sharpen/Replace Mower Blades 3 Lubrication Chart Check Battery Level 4 Clean Battery and Terminals Check Transaxle Cooling Check V-Belt
MAINTENANCE TRACTOR TRAILING EDGE UP Always observe safety rules when performing any maintenance. MANDREL ASSEMBLY BLADE CENTER HOLE BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual). LOCK WASHER STAR FLAT WASHER TIRES BLADE BOLT • Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual).
MAINTENANCE NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
MAINTENANCE AIR FILTER CLAMP Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See Engine Manual. CLAMP ENGINE OIL FILTER FUEL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. FIG. 14 MUFFLER CLEANING Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
SERVICE AND ADJUSTMENTS SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17) • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side.
SERVICE AND ADJUSTMENTS • TO CHECK BRAKE • Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. • Disengage transmission by placing freewhel control in “transmission disengaged” position. Pull freewheel control out and into the slot and release so it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor forward.
SERVICE AND ADJUSTMENTS • • • Tighten adjustment bolt securely. Start engine and test. If tractor still creeps, repeat above steps until satisfied. MOTION CONTROL LEVER TO START ENGINE WITH A WEAK BATTERY (See Fig. 25) WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. NEUTRAL LOCK GATE If your battery is too weak to start the engine, it should be recharged.
SERVICE AND ADJUSTMENTS TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 28) SEAT PAN • • • • Raise hood. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedure. FIG. 26 TERMINAL COVER HOOD KEPS NUT HEADLIGHT WIRE CONNECTOR HEX BOLT 02495 NEGATIVE (BLACK) CABLE POSITIVE (RED) CABLE FIG. 28 FIG. 27 ENGINE TO REPLACE HEADLIGHT BULB • • • • Raise hood.
STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING POINTS PROBLEM Will not start CAUSE 1. 2. 3. 4. 5. 6. 7. Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. 10. Hard to start CORRECTION Engine valves out of adjustment. 10. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug.
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel.
TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 SCHEMATIC RED BLACK BATTERY RED A RED FUSE AMMETER (OPTIONAL) M STARTER BLACK WHITE SOLENOID RED B S G BLACK L M CLUTCH / BRAKE (PEDAL UP) A1 A2 WHITE SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH WHITE BLACK BLACK BLACK BLACK HOUR METER ATT'MENT CLUTCH (CLUTCH OFF) GROUNDING CONNECTOR (OPTIONAL) BLUE SPARK PLUG GAP (2 PLUGS ON TWIN CYL.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 ELECTRICAL 22 21 42 24 41 43 27 27 40 26 27 27 25 16 16 33 30 D.C .
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 ELECTRICAL KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 CHASSIS AND ENCLOSURES 259 260 258 212 28 261 17 10 39 18 10 30 166 159 31 5 5 209 209 9 11 208 209 208 207 64 209 26 142 60 1 144 13 26 143 144 26 60 26 142 74 206 145 37 2 209 37 14 208 38 209 38 30 14 chassis-Laser -lt.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 CHASSIS AND ENCLOSURES KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 DRIVE 120 57 89 63 212 70 90 197 161 169 66 159 158 59 65 162 61 198 112 150 168 163 48 38 10 82 165 156 8 151 27 166 39 32 50 41 14 21 202 64 56 83 81 116 51 49 35 47 30 62 120 36 52 34 52 16 36 35 37 32 53 95 28 103 30 26 205 26 16 29 16 84 22 77 27 24 26 25 55 19 15 199 200 263 77 26 1 263 71 96 78 74 76 75 32 73 16 drive-hydro.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 DRIVE KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 STEERING ASSEMBLY 38 12 39 1 41 42 37 37 36 44 51 54 88 91 43 71 68 29 67 67 46 8 47 6 9 17 67 13 65 46 85 2 8 7 85 6 9 9 5 47 7 3 32 68 11 82 29 9 5 26 4 43 15 40 15 43 29 28 15 10 30 steering_pl.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 STEERING ASSEMBLY KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 SEAT ASSEMBLY 1 8 8 9 14 9 7 7 10 5 6 22 21 2 24 5 16 25 15 11 4 13 17 3 12 seat lt knob 1 KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 DECALS 3 11 2 2 4 10 20 1 8 7 5 6 14 12 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 10 532 15 70-32 532 18 97-00 532 18 89-16 532 18 89-17 532 18 09-41 532 18 91-23 532 17 91-28 532 17 05-63 532 15 71-40 Decal Oper. Step Thru Eng/Fr Decal Side Panel Decal Hood RH Decal Hood LH Decal Hood Cust.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 ENGINE 3 2 72 1 81 13 4 78 38 14 32 78 44 46 45 33 23 37 31 33 29 40 OPTIONAL EQUIPMENT Spark Arrester engine-bs.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 ENGINE KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 MOWER DECK KEY NO. 1 2 3 4 5 6 8 9 10 PART NO.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO.
REPAIR PARTS TRACTOR - - MODEL NO. LTH18542 (LTH18542A), PRODUCT NO. 954 57 17-31 MOWER LIFT KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 32 PART NO.
SERVICE NOTES 44
SERVICE NOTES 45
WARRANTY STATEMENT SECTION 1: LIMITED WARRANTY Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below: Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand held product.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FO L D AL O NG THIS DOT IS A TED 15 D LINE EG R EE S LO P E 47 ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2.
532 18 98-98 11.18.03 RD Printed in U.S.A.