Operator's Manual 2007-12 O0702037 Ride Mower YTH 2146 XP (CA) 96043005200 03002 Operator's Manual
SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
PRODUCT SPECIFICATIONS Gasoline Capacity and type: 4.0 Gallons Unleaded Regular Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: 64 oz Spark Plug: BPR4ES (Gap: .030") Ground Speed (MPH): Forward: Reverse: Charging System: 14 AMPS Battery: AMP/HR: MIN. CCA: Case Size: Blade Bolt Torque: 45-55 FT. LBS. CUSTOMER RESPONSIBILITIES • • • Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your tractor.
UNASSEMBLED PARTS Slope Sheet Key (1) Oil Drain Tube (2) Keys ASSEMBLY Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR FROM CARTON ADJUST SEAT (See Fig. 2) • • UNPACK CARTON • • • Remove all accessible loose parts and parts cartons from carton.
ASSEMBLY ✓CHECKLIST TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • • • • BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. ✓ Seat is adjusted comfortably and tightened securely.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. P D H G E N F B Q A C J M K L FIG. 3 Our tractors conform to the applicable safety standards of the American National Standards Institute.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR ENGINE • Move throttle control between half and full speed (fast) position.
OPERATION The cutting height range is approximately 1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
OPERATION TO OPERATE MOWER (See Fig. 10) USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders will enter the mowing area. • Depress brake pedal all the way down. • With engine running, turn ignition key counterclockwise to ROS "ON" position. • Look down and behind before and while backing. • Slowly depress reverse drive pedal to start movement. • When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.
OPERATION SERVICE REMINDER/HOUR METER TO START ENGINE (See Fig. 3) Service reminder shows the total number of hours the engine has run and flashes to indicate that the engine or mower needs servicing. When service is required, the service reminder will flash for two hours. To service engine and mower, see the Maintenance section of this manual. NOTE: Service reminder runs when the ignition key is in any position but "STOP".
OPERATION MOWING TIPS PURGE TRANSMISSION • CAUTION: Never engage or disengage freewheel lever while the engine is running. • • To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.
MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation Check Tire Pressure T Check Operator Presence & ROS Systems R A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals 3 4 Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1,2 Change Engine Oil (wi
MAINTENANCE TRACTOR BLADE CARE Always observe safety rules when performing any maintenance. For best results mower blades must be sharp. Replace worn, bent or damaged blades. BRAKE OPERATION CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
MAINTENANCE BATTERY SAE VISCOSITY GRADES Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers.
MAINTENANCE CLEAN AIR SCREEN CLAMP Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. FUEL FILTER FIG. 15 AIR FILTER CLEANING Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See Engine Manual. • Clean engine, battery, seat, finish, etc. of all foreign matter.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER (See Fig.
SERVICE AND ADJUSTMENTS • A ATTACH FRONT LINK (E) - Work from left side of tractor. Insert rod end of link assembly through front hole in tractor front suspension bracket (F). Insert end of link (E) into hole in front mower bracket and secure with washer and retainer spring (J). • E B • FIG. 17 ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin (D) on rear mower bracket and secure with washer and retainer spring. J F H FIG.
SERVICE AND ADJUSTMENTS TO LEVEL MOWER • If adjustment is necessary, see step in Visual Adjustment instructions above. • Recheck measurements, adjust if necessary until both sides are equal. FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24) IMPORTANT: Deck must be level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.
SERVICE AND ADJUSTMENTS TO REPLACE MOWER DRIVE BELT (See Fig. 25) • MOWER DRIVE BELT REMOVAL • Park tractor on a level surface. Engage parking brake. • Lower attachment lift lever to its lowest position. • Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. • Remove belt from electric clutch pulley (M), both mandrel pulleys (R) and all idler pulleys (S). • • Pull belt slack toward rear of tractor.
SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY (See Fig. 28) TO CHECK BRAKE If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. You may also check brake by: • Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake. • Disengage transmission by placing freewheel control in “transmission disengaged” position.
SERVICE AND ADJUSTMENTS INTERLOCKS AND RELAYS REPLACING BATTERY (See Fig. 29) Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.
STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start 1. 2. 3. 4. 5. 6. 7. 8. 1. 2. 3. 4. 5. 6. 7. 8. Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Weak or dead battery. Dirty air filter. Dirty fuel filter. Water in fuel. 9. 10. Loose or damaged wiring. Carburetor out of adjustment. 9. 10. 11. Engine valves out of adjustment. 11. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug.
TROUBLESHOOTING POINTS PROBLEM CAUSE Engine dies when tractor is shifted into reverse 1. CORRECTION Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged. 1. Turn ignition key to ROS "ON" position. See Operation section. Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO. 960 43 00-52 ELECTRICAL KEY NO. PART NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO. 960 43 00-52 CHASSIS KEY NO. PART NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO. 960 43 00-52 DRIVE KEY NO. PART NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO. 960 43 00-52 ENGINE KEY NO. PART NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO. 960 43 00-52 STEERING ASSEMBLY KEY NO. PART NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO. 960 43 00-52 SEAT ASSEMBLY 1 8 8 8 7 7 8 41 40 10 21 6 37 6 37 2 44 43 21 3 seat-tex_6.5SL_3 KEY NO. 1 2 3 6 7 8 10 21 PART NO. 532 40 66-21 532 18 01-66 532 14 06-75 873 80 06-00 532 12 41-81 532 17 18-77 532 19 69-77 532 17 18-52 DESCRIPTION Seat Bracket Pivot Fender Strap, Asm Fender Nut, Lock w/Ins. 3/8-16 unc Spring, Seat Cprsn Bolt 5/16-18 unc x 3/4 w/Sems Pan, Seat Bolt, Shoulder 5/16-18 KEY NO. PART NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO. 960 43 00-52 DECALS 2 4 5 6 7 2 3 1 8 9 12 KEY NO. PART NO. 1 2 3 5 6 7 8 9 532 41 16-58 532 41 68-38 532 40 83-61 532 18 09-41 532 40 88-18 532 40 44-84 532 17 05-63 532 14 50-05 DESCRIPTION Decal, Operators Decal, Hood Decal, Panel SD Decal, Customer Respons. Decal, Replacement Decal, Steering Decal, Mower Warn Keep Hand Away Decal, Battery Dnge/Poi WHEELS AND TIRES 1 2 11 3 4 7 10 5 6 9 8 KEY NO. PART NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO. 960 43 00-52 MOWER DECK KEY PART NO. NO.
TRACTOR - - MODEL NUMBER YTH2146XP (96043005200), PRODUCT NO. 960 43 00-52 MOWER LIFT 7 87 87 90 3 98 89 10 97 100 2 88 91 97 91 89 87 lift-tex_7 KEY NO. PART NO. 2 3 7 10 87 88 89 90 532 19 52-23 532 19 52-30 532 41 15-55 532 19 63-14 532 19 42-09 532 19 53-04 819 19 19-12 532 19 42-08 KEY NO. 91 97 98 100 DESCRIPTION Shaft Asm., Lift Lever Asm., Lift RH Grip, Lever Spring Torsion Pin Cotter 7/16 Bow Tie Lock Spring Lift Assist Washer Clear Zinc Pin Cotter 5/16 Bow Tie Lock PART NO.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FOL DA L O NG D THIS O I T S T A E D LIN 1 5 DEG E RE E S LOP E ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2.
532 41 88-57 12-12-07 SBW Printed in the U.S.A.
