6530SB-XLS OPERATOR'S MANUAL / 96193004101 / 2009-06
IMPORTANT Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.
6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine. 7. Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous. 8.
PARTS PACKED SEPARATELY IN CARTON (1) FUEL STABILIZER PACKET (1) MULTIWRENCH (180684) (1) SAFTEY IGNITION KEY (193071) (1) POWER CORD (198563) (1) AUGER CONTROL ROD (1) TRACTION DRIVE CONTROL ROD (1) DISCHARGE CHUTE EXTRA SHEAR BOLTS AND NUTS (6) LOCKNUTS 1/4-20 (73800400) (6) SHEAR BOLTS 1/4-20 x 1-3/4 (192090) ROTATOR HEAD MOUNTING (3) RETAINER SPRINGS (169675) (1) WASHER 3/8 (19131316) (1) LOCKNUT 3/8 (73800600) CHUTE DEFLECTOR REMOTE CONTROL (1) LOCKNUT 5/16-18 (751153) (1) CARRIAGE BOLT 5/
ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiarize you with the unit, which will assist you in assembly, operation and maintenance of the product. Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc.
ASSEMBLY / PRE-OPERATION INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) The auger control rod has the short loop on the end of the spring as shown. 1. Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown. 2. With top end of rod positioned under right side of control panel, push down on rod and insert end of rod into hole in auger control bracket. Secure with retainer spring. INSTALL TRACTION DRIVE CONTROL ROD (See Figs.
ASSEMBLY / PRE-OPERATION INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7) NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotator head. 1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower. 2. Position chute rotator head over chute bracket. If necessary, rotate chute assembly to align square and pin on underside of chute rotator head with holes in chute bracket. 3.
OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.
OPERATION GASOLINE FILLER CAP ELECTRIC START BUTTON MUFFLER AUGER CONTROL LEVER RECOIL (AUXILIARY) STARTER HANDLE DISCHARGE CHUTE CONTROL LEVER DRIVE SPEED CONTROL LEVER TRACTION DRIVE CONTROL LEVER CHUTE DEFLECTOR CHOKE CONTROL LH TURN TRIGGER PRIMER SAFETY IGNITION KEY DEFLECTOR REMOTE CONTROL LEVER FUEL SHUT-OFF VALVE DISCHARGE CHUTE THROTTLE / ENGINE CONTROL LIGHT HANDLE KNOB CLEAN-OUT TOOL NOTE: ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE.
OPERATION The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR SNOW THROWER Know how to operate all controls before adding fuel or attempting to start the engine.
OPERATION AUGER CONTROL LEVER SPEED and DIRECTION are controlled by the drive speed control lever. • Move speed control lever to desired position AFTER engaging the traction drive control lever. CAUTION: Do not move speed control lever unless engine is running. Damage to the snow thrower can result. FIG. 15 USING THE CLEAN-OUT TOOL (See Fig. 16) In certain snow conditions, the discharge chute may become clogged with ice and snow. Use the clean-out tool to dislodge this blockage.
OPERATION NOTE: It is not recommended to operate the snow thrower over gravel or rocky surfaces. Objects such as gravel, rocks or other debris, can easily be picked up and thrown by the impeller, which can cause serious personal injury, property damage or damage to the snow thrower. • If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted to lowest (highest scraper clearance) position. 1. Shut off engine and wait for all moving parts to stop. 2.
OPERATION CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season.
WARNING: Do not operate snow thrower if weather conditions impair visibility. Throwing snow during a heavy, windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower. MAINTENANCE LUBRICATION CHART GENERAL RECOMMENDATIONS The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as instructed in this manual.
MAINTENANCE SNOW THROWER Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil fill cap / dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range anticipated before next oil change. All oil must meet API service classification SG–SL. • Be sure snow thrower is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container.
SERVICE AND ADJUSTMENTS WARNING: To avoid serious injury, before performing any service or adjustments: 1. Be sure throttle is in STOP position. 2. Remove safety ignition key. 3. Make sure the augers and all moving parts have completely stopped. 4. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. SNOW THROWER TO ADJUST SNOW THROWER HEIGHT See “TO ADJUST SKID PLATES” and “SCRAPER BAR” in the Operation section of this manual.
SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 25) The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a Sears service centre/department. NOTE: It is recommended that both the auger and traction drive belt be replaced at the same time.
SERVICE AND ADJUSTMENTS TO REMOVE WHEELS (See Fig. 26) • Remove the klik pin and remove wheel from axle. IMPORTANT: When installing wheel, be sure to use the axle hole closest to the end of the shaft – do not use the hole in the wheel hub (if equipped). Inner hole in axle and hole in wheel hub are not used for your model snow thrower. NOTE: To seal punctures or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer.
STORAGE Immediately prepare your snow thrower for storage at the end of the season or if the unit will not be used for 30 days or more. • Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service center. PROBLEM Does not start CAUSE 1. Fuel shut-off valve (if so equipped) in OFF position. 2. Safety ignition key is not inserted. 3. Out of fuel. 4. Throttle in STOP position. 5. Choke in OFF position. 6. Primer not depressed. 7. Engine is flooded. 8. Spark plug wire is disconnected. 9. Bad spark plug. 10. Stale fuel. 11. Water in fuel. CORRECTION 1. Turn fuel shut-off valve to OPEN position. 2.
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532 42 84-91 06.17.09 CL Printed in U.S.A.
