Operator´s manual WH4817EFQ/968999252 WH5219EFQ/968999253 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
OPERATOR’S MANUAL MOWER WH4817EFQ WH5219EFQ Contents Contents.................................................................. 1 Introduction ............................................................ 3 Congratulations................................................... 3 General ............................................................... 3 Driving and Transport on Public Roads .............. 3 Towing ................................................................ 3 Operating ........................
WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
INTRODUCTION Introduction Congratulations Thank you for purchasing a Husqvarna Walk-Behind Mower. This machine is built for the greatest efficiency and rapid mowing primarily of large areas. Controls in one place and a transmission regulated by steering controls contribute to the machine’s performance. This manual is a valuable document. Following the instructions (use, service, maintenance, etc.) can considerably increase the lifespan of your machine and even increase its resale value.
INTRODUCTION Good Service Husqvarna’s products are sold all over the world and only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer, see the certificate in the Service Journal in this Operator’s Manual. When you need spare parts or support in service questions, warranty issues, etc.
SYMBOLS AND DECALS Symbols and Decals These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. WARNING! Xxxxxxx xxxx xxxxxxxx xxx x Xxxxx xxxxxx xx. xx xxxxxxxx xxxxx xxx xx. Used in this publication to notify the reader of a risk of personal injury, particularly if the reader should neglect to follow instructions given in the manual. IMPORTANT INFORMATION Xxxxxxx xxxx xxxxxxxx xxx xxx xxxx xxxxxx xx.
SYMBOLS AND DECALS Moving sharp blades under cover English-6 Keep a safe distance from the machine. Severing of fingers & toes. Read Operator´s Manual. Rotating blades Whole body exposure to thrown objects. Shut off engine & remove key before performing any maintenance or repair work.
SAFETY INSTRUCTIONS Safety Instructions These instructions are for your safety. Read them carefully. WARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety. General Use • Read all instructions in this operator’s manual and on the machine before starting it. Ensure that you understand them and then abide by them. • Learn how to use the machine and its controls safely and learn how to stop quickly. Also learn to recognize the safety decals.
SAFETY INSTRUCTIONS • Shut down the blades when not mowing. • Be careful when turning around fixed objects, so that the blades do not hit them. Never drive over foreign objects. • Only use the machine in daylight or in other well-lit conditions. Keep the machine a safe distance from holes or other irregularities. Pay attention to other possible risks.
SAFETY INSTRUCTIONS Driving on Slopes Driving on slopes is one of the operations where the risk is greatest that the driver will lose control or the machine will tip over, which can result in serious injury or death. All slopes require extra caution. If you cannot reverse up a slope or if you feel unsure, do not mow the slope. Do as follows • Remove obstacles such as stones, tree branches, etc. • Watch out for and avoid driving over furrows, holes, and bumps.
SAFETY INSTRUCTIONS Children • Serious accidents may occur if you fail to be on guard for children in the vicinity of the machine. Children are often attracted to the machine and mowing work. Never assume that children will stay where you last saw them. • Keep children away from the mowing area and under close supervision by another adult. • Keep an eye out and shut off the machine if children enter the work area.
SAFETY INSTRUCTIONS Maintenance WARNING! The engine must not be started when the protective plate for the mower deck’s drive belt is removed. • Stop the engine. Prevent the engine from starting by removing the spark plug cables from the spark plugs or by removing the ignition key before making any adjustments or performing maintenance. • Never fill the fuel tank indoors. • Fuel and fuel fumes are poisonous and extremely flammable.
SAFETY INSTRUCTIONS • Acid in the eyes can cause blindness, contact a doctor immediately. • Be careful when servicing the battery. Explosive gases form in the battery. Never perform maintenance on the battery when smoking or near open flames or sparks. The battery can explode and cause serious injury/ damage. • Ensure that nuts and bolts, especially the fastening bolts for the blade attachments, are properly tightened and that the equipment is in good condition. • Do not modify safety equipment.
SAFETY INSTRUCTIONS • Stop and inspect the equipment if you run over or into anything. If necessary, make repairs before starting. • Never make adjustments with the engine running. • The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer. • The blades are sharp and can cause cuts and gashes. Wrap the blades or use protective gloves when handling them. • When mowing familiar areas use the mulch deck.
SAFETY INSTRUCTIONS Transport • The machine is heavy and can cause serious crushing injuries. Be extra cautious when it is loaded on or unloaded from a vehicle or trailer. • Use an approved trailer to transport the machine. Activate the parking brake, turn off the fuel supply, and fasten the machine with approved fastening devices, such as bands, chains, or ropes, when transporting. • Check and abide by local traffic regulations before transporting or driving the machine on any road.
CONTROLS Controls This operator’s manual describes the Husqvarna Walk-Behind Mowers WH4817EFQ and WH5219EFQ. The machines are fitted with a Kawasaki fourstroke V-Twin engine, for data See “Technical Data” on page 61. Transmission from the engine is made via two belt-driven hydraulic pumps, which in turn drive a hydraulic motor for each drive wheel. Using the left and right steering controls, the flow is regulated and thereby the direction and speed.
CONTROLS 1. Ground Speed Lever Located in the center of the console. Controls the forward speed of the mower. Push the lever forward if you want to go faster, pull it back to go slower or pull it all the way back to the stop postion. To begin motion, the operator must move the ground speed lever forward before disengaging the neutral lock bail. Ground Speed Lever Stop is the adjustment screw placed on the front edge of the console panel.
CONTROLS 4. Operator Presence Lever Located on the handle. As an additional safety feature, these mowers are equipped with an Operators Presence System. This is an electrical interlock safety system which is activated by depressing either one or both of the Operator Presence Levers at the handle grips. Releasing both Operators Presence Levers while mowing or transporting will break the electrical circuit and cause the engine and mower to stop.
CONTROLS 6. Blade Engagement Switch In order to engage the blades, pull the knob out. The blades are disengaged when the knob is depressed. The switch energizes the clutch for the V-belt pulley, placed on the crankshaft, to drive the blades. 8011-655 Engaging the mower deck 7. Neutral Bail Keeps the unit from moving while idling. The neutral bail will lock the motion control levers in neutral position and must be activated when starting the engine.
CONTROLS 8. Hour Meter The hour meter displays the total operating time. It will flash CHG OIL (Change Oil) at 50 hour intervals. The flash duration is one hour before and one hour after the interval. The CHG OIL icon will come on and shut off automatically. The hour meter can not be manually reset. 8011-691 Hour meter 9. Motion control levers The machine’s speed and direction are continuously variable using the two motion control levers.
CONTROLS 10. Tracking Knob Located on the right side of the ground speed lever. If the mower will not travel in a straight line on a smooth surface, turn the tracking knob the proper direction until it straightens out. The tracking bolt is a set-screw used for adjustment, if the tracking knob adjustment range is inadequate. 8011-412 Tracking knob 11. Refueling The machine has one fuel tank. The tank volume is 5.3 gallon / 20 liters.
CONTROLS 12. Fuel Shut-off Valve The fuel shut-off valve is placed on the fuel line below the fuel tank. The valve has two positions; ON and OFF. The figure shows the valve in the closed OFF position. IMPORTANT INFORMATION Close fuel valve at the end of each mowing job. 8011-419 Fuel shut off valve, closed Fuses The fuses are located under the hydraulic tank. They are flat pin fuses of the same type used in automobiles. Fuse ratings and functions: • 20 A, Primary fuse. • 7.5 A, Mower deck coupling.
CONTROLS Lifting Lever for the Mower Deck The lifting lever is used to place the mower deck in the transport position or one of the 7 different cutting height positions. The cutting height is set by pulling back the Deck Height Lever and placing the Height Adjustment Pin in the hole for the desired cutting height. The pin is then locked on the inside (hidden in the illustration) with the supplied locking pin. 1. Pull the lever backward to the locked position to engage the transport position.
CONTROLS Accessories For mulching, there is a BioClip attachment available. This is mounted underneath the mower deck and consists of control plates and BioClip blades.
OPERATION Operation Read “Safety Instructions” on page 7 and following pages, if you are unfamiliar with the machine. Training Walk behind mowers are far more manueverable than typical riding mowers due to their unique steering capabilities. We recommend that this section be reviewed in it’s entirety prior to attempt to move mower under its own power.
OPERATION Before Starting • Read the sections “Safety Instructions” on page 7, and “Controls” on page 15, before starting the machine. • Perform the daily maintenance before starting (see “Maintenance Schedule” on page 35). • Check that there is sufficient fuel in the fuel tanks. The following conditions must be fulfilled before the engine can be started: • The control for engaging the blades must be in disengaged position.
OPERATION 2. Check that the neutral lock bail is locked. 8011-416 Neutral lock bail, locked position 3. Set the fuel shut-off valve to the ON position. 8011-430 Fuel shut-off valve 4. Adjust choke (if needed) Do not use choke when the engine is warm. 8011-690 Choke control 5. Turn ignition key to ON position.
OPERATION IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time. If the engine does not start, wait about 10 seconds before re-trying. 6. Start the engine. When the engine starts, immediately release the ignition key back to the run position and adjust the throttle to approximately 1/2 position. WARNING! Be sure all persons are clear of area before engaging the blades.
OPERATION To start an engine with a weak battery WARNING! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See “Battery” on page 37). If “jumper cables” are used for emergency starting, follow this procedure: IMPORTANT INFORMATION Your mower is equipped with a 12-volt negative grounded system.
OPERATION Running 1. Pull the ground speed lever fully back. 2. Depress one operator presence lever. 3. Unlock the motion control levers by pushing the neutral bail down out of the neutral slots. 4. Slowly set the ground speed lever to the desired position and release both motion control levers at the same time to begin a straight line forward motion. 5. 6. The steering system of this mower uses individual right and left motion control levers on the handle bars.
OPERATION To operate on hills To operate on slopes is a dangerous mowing job. Read the Safety Instructions section “Driving on Slopes” on page 9. WARNING! Do not drive up or down hills with slopes greater than 10 degrees. And do not drive across any slopes. • The slowest speed possible should be used before starting up or down hills. • Avoid stopping or changing speed on hills. • Make all turns slowly. Mowing Tips • Observe and mark rocks and other fixed objects in order to avoid collisions.
OPERATION • Begin with a high cutting height and reduce it until the desired mowing result is attained. The average lawn should be cut to 2 1/2" (64 mm) during the cool season and to over 3" (76 mm) during the hot months. For healthier and better looking lawns, mow often after moderate growth. For best cutting performance, grass over 6" (15 cm) in height should be mowed twice. Make the first cut relatively high; the second to the desired height.
OPERATION Stopping Emergency stop Release both hands from the operator presence lever handles. When both operator presence levers return to their outer position, the engine will quit and the mower will stop. or Pull both motion control levers firmly towards the handle grips and hold them securely in place. Use thumbs to lift the neutral bail up into the neutral slot. Then stop engine by pulling throttle control back and shut off the key switch. Normal operating stop 1.
OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for long periods, as there is a risk of the spark plugs fouling. 1. Disengage the blades by depressing the blade switch. 8011-655 Disengage the blades 2. Move the throttle to the minimum position (tortoise symbol). Turn the ignition key to the stop position. 3. Remove the ignition key.
OPERATION Adjustment of cutting height Floating deck machines 1. Stop the mower and disengage the blades. 2. Raise the deck height lever to the transport position. 3. Remove the height adjustment pin and place it in the desired cutting height hole. Move deck height lever down onto the pin and mow. IMPORTANT INFORMATION Anti-scalp rollers must be in the proper position for maximum deck floatation. See the decal on the front deck. 8011-401 1. Deck height lever 2. Transport position latch 3.
MAINTENANCE Maintenance Maintenance Schedule The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by an authorized service workshop is recommended in order to maintain your machine in the best possible condition and to ensure safe operation. Read Safety Instructions section “Safety Instructions” on page 7. 1) First change after 8 hours.
MAINTENANCE Daily maintenance Weekly At mainte- least nance once each Page Before After year Maintenance Check/adjust the cutting height Maintenance interval in hours 25 50 100 - Linkages and adjustments 47 z Check throttle and choke cables 40 z Clean the air cleaner’s pre-filter (foam) 41 z Clean the air cleaner’s filter cartridge 2) (paper filter) 41 z Change the engine oil 1) 52 z - Replace the engine oil filter (every 200 hours) 53 z z Clean/Replace the spark plugs 38
MAINTENANCE Battery Your mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with an automotive type battery charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Recharge at 6-10 amperes for 1 hour. 8011-423 Battery To clean or replace battery and terminals Corrosion and dirt on the battery and terminals can cause the battery to “leak” power. 1. Remove terminal guard. 2.
MAINTENANCE Ignition System The engine is equipped with an electronic ignition system. Only the spark plugs require maintenance. For recommended spark plugs, see Technical Data. 1. Remove the ignition cable boot and clean around the spark plug. 2. Remove the spark plugs with a spark plug socket wrench. 3. Check the spark plugs. Replace the spark plug if the electrodes are burned or if the insulation is cracked or damaged. Clean the spark plug with a steel brush if it is to be reused. 4.
MAINTENANCE Checking the Safety System The machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: 1. The blades are disengaged. 2. The neutral bail must be in the locking position. Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met.
MAINTENANCE Checking the Engine's Cooling Air Intake Check that the engine’s cooling air intake is free from leaves, grass, and dirt. If the cooling air intake is clogged, engine cooling deteriorates, which can lead to engine damage. 8011-780 Check and clean the cooling air intake Checking and Adjusting the Throttle Cable Check that the engine responds to throttle increases and that a good engine speed is attained at full throttle. If doubts arise, contact the service workshop.
MAINTENANCE Replacing the Air Filter If the engine seems weak or runs unevenly, the air filter may be clogged. If run with a dirty air filter, the spark plugs can become fouled distupting operations. For this reason, it is important to replace the air filter regularly (see the heading Maintenance Schedule for the proper service interval). Cleaning/replacing the air filter is carried out as follows: 8011-778 Remove the air filter cowling WARNING! Allow the exhaust system to cool before performing service.
MAINTENANCE Replacing the Fuel Filter Replace the line-mounted fuel filter every 100 hours (once per season) or more regularly if it is clogged. Replace the filter as follows: 1. Move the hose clamps away from the filter. Use flat-nosed pliers. 2. Pull the filter loose from the hose ends. 3. Push the new filter into the hose ends. Position the filter with the ”FLOW” arrow pointing up toward the fuel pump. If necessary, a soap solution can be applied to the filter ends to ease mounting. 4.
MAINTENANCE Checking the V-belts Deck belt Check every 100 hours of operation. Check for severe cracking and large nicks. NOTE: The belt will show some small cracks in normal operation. To replace belt lower the deck to its lowest position. Remove the plate and belt shields. Use a ratchet with a 9/16” socket on the spring idler bolt to relieve the tension on the belt. Slide the belt off of pulley and remove the belt. 8011-622 Slackening the belt tensioner Reverse the proceedure for installation.
MAINTENANCE Pump belt Check belt every 100 hours for excessive wear. To replace belt. Relieve tension on the deck belt and remove deck belt from clutch. See “Deck belt” on page 43. Loosen bolt on the clutch tie down and rotate out of the way. Using a 1/2” drive ratchet inserted into the square hole in the pump idler arm relieve the tension on the pump belt and remove belt. To reinstall belt. Swing pump idler pulley toward engine to route belt around it.
MAINTENANCE Adjusting the Mower Deck Leveling 1. Position the mower on a level, preferably concrete, surface. 2. Check the pressure in all four tires. See “Technical Data” on page 78. 3. Raise the mower on lengths of 2" x 4" placed edgewise under the cutting deck from front to rear (see illustration). 4. Set the cutting height to 4” using the lever. 5. Adjust the four lower chain bolts so that they are centered in the oblong slots. 6.
MAINTENANCE To adjust anti-scalp rollers Anti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti-scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions. IMPORTANT INFORMATION Adjust Anti-scalp rollers with the mower on a flat level surface. CZ9 Anti-scalp roller 1.
MAINTENANCE Cleaning and Washing Regular cleaning and washing, especially under the mower deck, will increase the machine’s lifespan. Make it a habit to clean the machine directly after use, before the dirt sticks. Do not spray high pressure water directly on the top of the deck. 8011-639 Cleaning Caster Wheels Check every 200 hours. Lift front of unit off ground so caster wheels can rotate freely. Tighten caster bolt (34) then back off 1/2 turn. Check that wheel rotates freely.
MAINTENANCE Blade replacement WARNING! Blades are sharp. Protect your hands with gloves and/or wrap blades with a heavy cloth when handling. • Remove blade bolt by turning counterclockwise. IMPORTANT INFORMATION To ensure proper assembly, center hole in blade must align with star on cutter housing. • Install new or re-sharpened blade with stamped “GRASS side” facing towards ground/grass (down) or “THIS SIDE UP” facing deck and cutter housing. • Install and tighten blade bolt securely.
LUBRICATION Lubrication Lubrication Schedule 8011-675 Lubrication schedule 12/12 Every year 1/52 Every week Lubricate with grease gun Oil change Lubricate with oil can Level check 1/365 Every day Filter change General Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it skould be filled with engine oil.
LUBRICATION Lubricating the Cables If possible, lubricate both ends of the cables and move the controls to end stop positions when lubricating. Refit the rubber covers on the cables after lubrication. Cables with sheaths will bind if they are not lubricated regularly. If a cable binds, it can disrupt operation. If a cable binds, remove the cable and hang it vertically. Lubricate it with thin engine oil until the oil begins to escape from the bottom.
LUBRICATION 3. Belt Adjuster, Mower Deck Remove the plate (four screws) and lubricate with a grease gun, one zerk, until grease is forced out. Use only good quality molybdenum disulphide grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. IMPORTANT INFORMATION Be spartan and remove excess lubricant so that is does not come into contact with belts or belt pulley drive surfaces. 8011-576 The belt adjuster grease zerk 4.
LUBRICATION 6. Engine Oil Changing the Engine Oil The engine oil should be changed for the first time after 8 hours of operation. Thereafter, it shall be changed every 100 hours. IMPORTANT INFORMATION WARNING! Engine oil can be very hot if it is drained directly after stopping the engine. Allow the engine to cool somewhat first. 1. Place the machine on a flat surface. 2. Place a container under the engine where the hose from the oil drain plug exits. 3. Remove the dipstick and open the drain plug. 4.
LUBRICATION The oil level should lie between the markings on the dipstick. If the level is approaching the ”ADD” mark, fill the oil to the ”FULL” mark on the dipstick. Never fill above the ”FULL” mark. The oil is filled through the hole the dipstick sits in. 8009-159 The dipstick markings Use engine oil SAE 30 or SAE 10W-30 or, alternately, 10W/40, class SF–SJ (over +32 °F / 0 °C). Over +68 °F / +20 °C SAE 40 can be used. Use engine oil SAE 5W-20, class SF–SJ (under +32 °F / 0 °C). The engine holds 1.
LUBRICATION 8. Hydraulic System, Oil Level The hydraulic oil and filter shall be replaced every 300 hours, and at least once a year. Contact an authorized service workshop. Check the oil level in the hydraulic tank daily. The level should be about 3/4"-1" (19 - 25 mm) below the top of the tank. Check connections, hoses, and tubes for damage or leaks. Replace or repair if in doubt.
TROUBLE SHOOTING GUIDE Trouble Shooting Guide Problem Cause The engine will not start. • The control for engaging the mower deck is in engaged position. • The motion control levers are not locked in the neutral position. • Spark plug wires off. • The battery is dead. • Fuse blown. • Contamination in the carburetor or fuel line. • The shut-off valve for the fuel tank is in the wrong position. • Clogged fuel filter or fuel line. • Fuel tank empty. • Dead battery.
TROUBLE SHOOTING GUIDE • Rich fuel mixture or fuel-air mixture. • Wrong fuel type. • Water in the fuel. • Clogged air filter. • Clogged air filter. • Defective spark plugs. • Carburetor incorrectly adjusted. Worn engine. • Clogged air intake or cooling fins. • Engine overloaded. • Poor ventilation around engine. • Defective engine speed regulator. • Too little or no oil in the engine. • Defective spark plugs. Battery not charging.
TROUBLE SHOOTING GUIDE Uneven mowing results. • Different air pressure in the tires on the left and right sides. • Bent blades. • Spacers for height adjustment faulty placed. • The chains for suspending the mower deck are uneven. • The chain fixture has come loose. • The blades are blunt. • Driving speed too high. • The grass is too long. • Grass collected under the mower deck. • The blades are loose. • The blades are incorrectly balanced. • The engine is loose.
STORAGE Storage To ready the machine for storage, follow these steps: Winter Storage 1. Thoroughly clean the machine, especially under the mower deck. Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck in order to avoid corrosion. 2. Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose. 3. Change the engine oil; dispose of properly. 4. Empty the fuel tanks or add a fuel stabilizer.
WIRING DIAGRAMS Q1 2 G1 2 Wiring diagrams 1. Lower Harness 110662 2. Fuel solenoid 3. Kill 4. Regulator 5. Battery 6. Start 7. Diod 8. Clutch connector 9. Upper harness 110663 10. Left operator switch 11. Hour meter 12. Electric clutch switch 13. Neutral/travel 14. Neautral lock bail switch GREEN 15. Right operator switch 16. Ignition switch 17. Clutch fuse 7.5 Amp 18.
WIRING DIAGRAM 1. Upper harness 2. Clutch switch 3. 20 Amp Fuse 4. 7.5 Amp fuse 5. Switch, Nc 6. Ignition switch 7. Battery 8. Negative cable 9. #10-24 * 5/8 Screw 10. Nut plate 11. 1/4C Nut 12. 1/4C Locknut 13. HCS 1/4C * 5/8 14. Positive cable 15. Solenoid 16. Long positvie cable 17. HCS 5/16 * 3/4 18. Insulator 19. 5/16C Centerlock nut 20. 1/4C Ny lock nut 21. Key 22. Cover 23. Lower harness 24. Hour meter 25.
TECHNICAL DATA Technical Data WH4817EFQ WH5219EFQ Manufacturer Kawasaki Kawasaki Type FH541V FH580V Power 17 hp / 13.2 kW 19 hp / 14 kW Spark plugs / gap RCJ8Y/ .030” / 0.75 mm RCJ8Y/ .030” / 0.75 mm Oil capacity excl filter 1.6 qt / 1.5 liters 1.6 qt / 1.5 liters Oil capacity incl filter 1.8 qt / 1.7 litres 1.8 qt / 1.
TECHNICAL DATA WH4817EFQ WH5219EFQ Weight 660 lbs / 300 kg 680 lbs / 309 kg Base maschine lenght 73” / 185 cm 73” / 185 cm Base machine width 59” / 150 cm 65” / 165 cm Base machine height 44” / 112 cm 44” / 112 cm Overall width, Chute up 49” / 125 cm 53” / 135 cm Overall width, Chute down 59” / 150 cm 65” / 165 cm Overall dimensions Torque Specifications Engine crankshaft bolt 50 ft/lb (67 Nm) Deck pulley bolts 45 ft/lb (61 Nm) Hydraulic tube nuts 30 ft/lb (41 Nm) Wheel motor hub
CONFORMITY CERTIFICATES Conformity Certificates USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. This is also applicable to special requirements for any of the states, (Californian emission rules etc.). Do not remove any of these labels.
SERVICE JOURNAL Service Journal Action Date, mtr reading, stamp, sign Delivery Service 1. Charge the battery. 2. Mount the rear wheels and the caster wheels. 3. Adjust the tire pressure of all wheels to 1 bar (15 PSI). 4. Check that the right amount of oil is in the engine. 5. Check that the right amount of oil is in the hydraulic tank. 6. Adjust the position of the motion control levers. 7. Fill with fuel and open the fuel tap. 8. Connect the exhaust fumes extractor. 9. Start the engine.
SERVICE JOURNAL Action Date, mtr reading, stamp, sign 25-Hour Service 1. Check the fuel pump’s air filter. 2. Check the hydraulic system’s oil level. 3. Check the tire pressures and tire damages. 4. Lubricate the belt adjuster, mower deck. 5. Lubricate front wheel mount. 6. Check/clean the engine’s cooling air intake. 7. Clean the air cleaner’s pre-filter (foam). 8. Check the cutting deck for damages. 9. Check condition of belts pulleys etc.
SERVICE JOURNAL Action 50-Hour Service 1. Perform the 25-hour service. 2. Clean/replace the air cleaner’s filter cartridge (paper filter) (shorter intervals for dusty operating conditions). 3. Lubricate the front wheel bearings. 4. Lubricate the cutting height adjuster. 5. Lubricate choke and throttle cables. 6. Luricate outer belt wheels.
SERVICE JOURNAL Action Date, mtr reading, stamp, sign 100-Hour Service 1. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Change engine oil. 4. Check whether the engine oil filter needs changing (every 200 hours). 5. Clean/replace the spark plugs. 6. Replace the fuel filter. 7. Clean the cooling fins on the engine. 8. Check V-belts. 9. Check tighten caster wheel axle bolts (every 200 hours). 10. Clean and check the need to change the air filter’s paper cartridge (every 200 hours).
SERVICE JOURNAL Action 300-Hour Service 1. Inspect the machine. Come to agreement with the customer as to which additional work is to be carried out. 2. Perform the 25-hour service. 3. Perform the 50-hour service. 4. Perform the 100-hour service. 5. Change the oil and filter in the hydraulic system. 6. Clean the combustion chamber and grind the valve seats. 7. Check the play in the engine valves.
SERVICE JOURNAL Action Date, mtr reading, stamp, sign At Least Once Each Year 1. Clean the engine’s cooling air intake (25 hours). 2. Replace the air cleaner’s pre-filter (Oil-foam) (300 hours). 3. Replace the air filter’s paper cartridge (200 hours). 4. Change the engine oil (100 hours). 5. Replace the engine oil filter (200 hours). 6. Change the oil and filter in the hydraulic system (300 hours). 7. Check/adjust the cutting height. 8. Check/adjust the parking brake (50 hours). 9.
110585R01 08/10/05
