07002 YTH2042 Owner's Manual Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • • WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. • Be alert and turn machine off if a child enters the area.
PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES Gasoline Capacity and Type: 2.5 Gallons Unleaded Regular • • Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) • Oil Capacity: W/Filter: 56 oz. W/O Filter: 48 oz. Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: Reverse: Charging System: 3 AMPS Battery 5 AMPS Headlight Battery: AMP/HR: 28 Min. CCA: 230 Case Size: U1R Blade Bolt Torque: 45-55 Ft. Lbs. Read and observe the safety rules.
UNASSEMBLED PARTS Keys Slope Sheet (1) Oil Drain Tube For Future Use (2) Keys ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. TOOLS REQUIRED FOR ASSEMBLY LABEL A socket wrench set will make assembly easier. Standard wrench sizes are listed.
ASSEMBLY ✓CHECKLIST TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: All assembly instructions have been completed. No remaining loose parts in carton. Battery is properly prepared and charged. Seat is adjusted comfortably and tightened securely. All tires are properly inflated.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. H D G E B A F C M J Fig. 3 Our tractors conform to the applicable safety standards of the American National Standards Institute. (F) IGNITION SWITCH - Used for starting and stopping the engine.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR • TO SET PARKING BRAKE (See Fig. 4) • Your tractor is equipped with an operator presence sensing switch.
OPERATION TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8) TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.
OPERATION BEFORE STARTING THE ENGINE TOWING CARTS & OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
OPERATION • Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. CAUTION: At any time, during step 4, there may be movement of the drive wheels. 4.
MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation T R A C T 0 R Check Tire Pressure Check Operator Presence & ROS Systems Check for Loose Fasteners Check/Replace Mower Blades 3 Lubrication Chart Check Battery Level 4 Clean Battery and Terminals Clean Debris Off Steering Plate Check Transaxle Cooling 5 Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with o
MAINTENANCE TRACTOR CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty. Always observe safety rules when per form ing any maintenance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
MAINTENANCE TRANSAXLE MAINTENANCE OIL DRAIN VALVE The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transmission. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials.
MAINTENANCE IN-LINE FUEL FILTER (See Fig. 18) DECK WASHOUT PORT (See Fig. 20) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place motion control lever in neutral position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER (See Fig.
SERVICE AND ADJUSTMENTS • • ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with retainer spring. Repeat on opposite side of tractor. • Insert end of link (E) into hole in front mower bracket and secure with washer and retainer spring (J). E A J F H B • Fig.
SERVICE AND ADJUSTMENTS TO LEVEL MOWER • If adjustment is necessary, see step in Visual Adjustment instructions above. • Recheck measurements, adjust if necessary until both sides are equal. FRONT-TO-BACK ADJUSTMENT (See Fig. 29 & 30) IMPORTANT: Deck must be level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.
SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT (See Fig. 32) TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 31) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL • Remove mower from tractor (See “TO REMOVE MOWER” in this section of manual).
SERVICE AND ADJUSTMENTS TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT (See Fig. 33) RETAINING RING The motion control lever has been preset at the factory and adjustment should not be necessary. • Loosen adjustment bolt in front of the right rear wheel, and lightly tighten. • Start engine and move motion control lever until tractor does not move forward or backward. • Hold motion control lever in that position and turn engine off.
SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Fig. 36) TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 37) WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • • • • • • • • • • Raise hood. Unsnap headlight wire connector. Stand in front of tractor.
STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING PROBLEM Will not start CAUSE 1. 2. 3. 4. 5. 6. 7. CORRECTION Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8.
TROUBLESHOOTING PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, trash under mower. Bent blade mandrel.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO. 960 43 01-21 DECALS 2 5 6 2 1 9 4 3 8 12 KEY NO. PART NO. DESCRIPTION KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 8 532 41 16-57 532 42 91-96 532 17 05-63 532 43 86-65 532 42 38-29 532 43 84-71 532 42 95-51 Decal, Fender Warn./Instructions Decal, Hood Logo Decal, Mower Warning Decal, Hood Panel Decal, Customer Respons.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO. 960 43 01-21 SCHEMATIC SCH11 BATTERY RED SOLENOID M FUSE AMMETER (OPTIONAL) BLACK WHITE S B G STARTER RED A WHITE M A1 L A2 ATTACHMENT CLUTCH (CLUTCH OFF) BLACK CLUTCH/BRAKE (PEDAL UP) GRAY REVERSE SWITCH (NOT IN REVERSE) BLACK BLACK BLACK 2 BLACK 3 BLACK BLACK SEAT SWITCH (NOT OCCUPIED) BLACK BLACK 1 6 GRAY SHORTING CONNECTOR CHASSIS HARNESS IGNITION UNIT (OPTIONAL) SPARK PLUGS GAP (2 PLUGS ON TWIN CYL.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO. 960 43 01-21 ELECTRICAL KEY NO. PART NO.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO. 960 43 01-21 CHASSIS KEY NO. PART NO.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO. 960 43 01-21 DRIVE KEY NO. PART NO.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO. 960 43 01-21 ENGINE KEY NO. PART NO.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO. 960 43 01-21 STEERING ASSEMBLY KEY NO. PART NO.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO. 960 43 01-21 MOWER DECK KEY NO. PART NO.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO. 960 43 01-21 MOWER LIFT 87 7 90 98 89 10 3 97 100 2 88 97 91 87 101* 89 89 lift-tex_17_r3 KEY NO. 2 3 7 10 87 88 89 90 PART NO. 532 42 20-27 532 19 52-31 532 41 15-55 532 19 63-14 532 19 42-09 532 41 07-10 819 19 19-12 532 19 42-08 87 *Key 91 may be substituted for Key 101 KEY NO. 91 97 98 100 101 DESCRIPTION Shaft Asm., Lift Lever Asm.
TRACTOR - - MODEL NUMBER YTH2042 (96043012102), PRODUCT NO. 960 43 01-21 SEAT ASSEMBLY 1 8 8 7 7 8 41 8 40 10 21 6 37 37 44 2 43 21 3 seat-tex_6-tex LT KEY NO. PART NO. DESCRIPTION 1 2 3 6 7 8 10 21 532 43 98-18 532 18 01-66 532 14 06-75 873 80 06-00 532 12 41-81 532 17 18-77 532 19 69-77 532 17 18-52 Seat Bracket Pivot Fender Strap, Asm Fender Nut, Lock w/Ins. 3/8-16 unc Spring, Seat Cprsn Bolt 5/16-18 unc x 3/4 w/Sems Pan, Seat Bolt, Shoulder 5/16-18 KEY NO. PART NO.
SERVICE NOTES 42
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FOL DA L O NG D THIS O I T S T A E D LIN 1 5 DEG E RE E S LOP E ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2.
06.09.11 SR Printed in the U.S.A.
