YTH2242TDF Owner's Manual 532 44 09-06 Rev.
SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE • Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.
PRODUCT SPECIFICATIONS Gasoline Capacity and type: 4 Gallons Unleaded Regular Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: W/ Filter: W/O Filter: Spark Plug: Champion QC12YC (Gap: .040") Ground Speed (MPH): Forward: Reverse: Charging System: 16 AMPS @ 3600 RPM Battery: AMP/HR: MIN. CCA: Case Size: Blade Bolt Torque: 45-55 FT. LBS. CONGRATULATIONS on your purchase of a new tractor.
UNASSEMBLED PARTS Slope Sheet Keys (2) Keys ASSEMBLY Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) 1/2" wrench Tire pressure gauge (2) 7/16" wrenches Utility knife Pliers When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).
ASSEMBLY ✓CHECKLIST NOTE: You may now roll your tractor off the skid. Follow the instructions below to remove the tractor from the skid. BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. ✓ Seat is adjusted comfortably and tightened securely.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. P H D G E F B A M Q C J K L Fig. 3 Our tractors conform to the applicable safety standards of the American National Standards Institute.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR ENGINE • Move throttle control (D) between half and full speed (fast) position.
OPERATION TO MOVE FORWARD AND BACKWARD (See Fig. 7) • Put attachment lift lever in desired cutting height slot. The cutting height range is approximately 1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2" during the cool season and to over 3" during hot months.
OPERATION TO STOP MOWER BLADES • TO OPERATE ON HILLS Disengage attachment clutch control. CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield (S) in place (See Fig. 10). • • • S • • • Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills.
OPERATION RESERVE FUEL VALVE OPERATION (See Fig. 12) SERVICE REMINDER/HOUR METER Service reminder shows the total number of hours the engine has run and flashes to indicate that the engine or mower needs servicing. When service is required, the service reminder will flash for two hours. To service engine and mower, see the Maintenance section of this manual. NOTE: Service reminder runs when the ignition key is in any position but "STOP".
OPERATION MOWING TIPS AUTOMATIC TRANSMISSION WARM UP • Before driving the unit in cold weather, the transmission should be warmed up as follows: • Be sure the tractor is on level ground. • Release the parking brake and let the brake slowly return to operating position. • Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can also be used during the engine warmup period after the transmission has been warmed up.
MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation T R A C T 0 R Check Tire Pressure Check Operator Presence & ROS Systems Check for Loose Fasteners Check/Replace Mower Blades 3 Lubrication Chart Check Battery Level 4 Clean Battery and Terminals Clean Debris Off Steering Plate Check Transaxle Cooling 5 Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with o
MAINTENANCE TRACTOR BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. Always observe safety rules when per form ing any maintenance. CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
MAINTENANCE V-BELTS DOCKING POSITION Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. OIL DRAIN EXTENSION TRANSAXLE MAINTENANCE The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot.
MAINTENANCE IN-LINE FUEL FILTER (See Fig. 18) DECK WASHOUT PORT (See Fig. 20) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER (See Fig. 21) • • • • • • TO INSTALL MOWER (See Figs.
SERVICE AND ADJUSTMENTS • A Check Front-To-Back Adjustment in "TO LEVEL MOWER" in this section. F B O E Fig. 22 • • Q ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure with washer and retainer spring. Repeat on opposite side of tractor. H • C • • Fig. 24 Install belt onto electric clutch pulley (M). M D • P Fig. 25 Fig. 23 ATTACH FRONT LINK (E) - Work from left side of tractor.
SERVICE AND ADJUSTMENTS TO LEVEL MOWER • Make sure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly. • If adjustment is necessary, see steps in Visual Adjustment instructions above. Recheck measurements, adjust if necessary until both sides are equal. FRONT-TO-BACK ADJUSTMENT (See Figs. 29 & 30) IMPORTANT: Deck must be level side-to-side.
SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT • MOWER DRIVE BELT REMOVAL (See Fig. 31) • Park tractor on a level surface. Engage parking brake. • Lower attachment lift lever to its lowest position. • Remove mandrel covers. • Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. • With a 3/8" breaker bar and using the square opening in the idler arm, shift the arm counter clockwise to relieve the tension on the belt.
SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT (See Fig. 34) FRONT WHEEL TOE-IN/CAMBER Your new tractor front wheel toe-in and camber is set at the factory and is normal. The front wheel toe-in and camber are not adjustable. If damage has occurred to affect the factory set front wheel toe-in or camber, contact a qualified service center. Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL 1.
SERVICE AND ADJUSTMENTS INTERLOCKS AND RELAYS TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig.
STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING PROBLEM Will not start CAUSE 1. 2. 3. 4. 5. 6. 7. CORRECTION Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8.
TROUBLESHOOTING PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, trash under mower. Bent blade mandrel.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO. 960 41 01-73 ELECTRICAL KEY NO. PART NO.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO. 960 41 01-73 CHASSIS KEY PART NO. NO. DESCRIPTION 2 3 4 5 6 14 15 18 25 36 37 58 68 130 137 150 152 159 161 162 165 175 176 177 178 180 181 182 Drawbar Lower Trim, Husq. Logo Dash Nut, Push Hood Lens LH Grille/Lens Asm. Lens RH Screw 5/16-18 x 3/4 Fender Drawbar Upper Screw Thdrol 5/16-18 x 1/2 Screw 10 x 0.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO. 960 41 01-73 DRIVE KEY PART NO. NO. DESCRIPTION 1 2 15 17 26 29 33 35 42 49 50 51 52 56 64 70 73 74 80 92 99 116 125 153 159 160 161 163 166 167 170 183 Transaxle, TUFFTORQ K46CR Key Washer 13/32 x 13/16 x 16 Ga. Spring, Brake Spring Return Cruise Rod, Brake Ring E Rod, Brake, Park Cover, Foot Pedal Bolt Pulley Idler Flat Lock Nut 3/8-16 Idler V-Groove 910" Offset V-Belt, Drive Shaft Asm.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO. 960 41 01-73 ENGINE KEY PART NO. NO. DESCRIPTION 1 2 9 11 12 15 18 20 21 28 29 37 41 42 45 62 69 70 71 79 84 85 87 90 91 117 Engine Briggs Model No. 40H777-1421-B1 Muffler Keeper Belt Engine Clutch Electric Pulley Engine Tank Fuel Cap Control Throttle Screw #10 x .750 BOS Thread Fuel Line Spark Arrester Kit Clamp Hose Washer 1-1/2 OD x 15/32 ID x .
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO. 960 41 01-73 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 2 4 5 6 7 8 9 13 14 15 16 19 21 22 26 28 35 45 50 51 53 54 55 58 59 60 61 62 63 64 65 66 67 68 69 70 78 118 Wheel, Steering Axle Asm., Front Spindle Asm., LH Spindle Asm., RH Bearing, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga. Ring, Clip #T5304-75 Cap, Spindle Washer 25/32 x 1-1/4 x 16 Ga.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO. 960 41 01-73 SEAT ASSEMBLY 1 8 8 8 7 7 8 41 40 10 21 6 37 6 37 2 44 43 21 3 seat-tex_6.5SL_3 KEY PART NO. NO. DESCRIPTION 1 2 3 6 7 8 10 21 Seat Bracket Pivot Fender Strap, Asm Fender Nut, Lock w/Ins. 3/8-16 unc Spring, Seat Cprsn Bolt 5/16-18 unc x 3/4 w/Sems Pan, Seat Bolt, Shoulder 5/16-18 532 42 40-71 532 18 01-66 532 14 06-75 873 80 06-00 532 12 41-81 532 17 18-77 532 19 69-77 532 17 18-52 KEY PART NO. NO.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO. 960 41 01-73 DECALS 16 10 16 3 11 1 14 14 4 8 7 6 9 8 13 5 2 12 KEY NO. 1 2 3 4 5 6 7 8 9 10 PART NO. 532 14 08-37 532 14 50-05 532 40 03-89 532 15 97-36 532 43 29-14 532 16 88-69 532 12 44-33 532 41 86-00 532 17 83-02 532 43 37-72 DESCRIPTION Decal, Saddle Decal, Battery Decal, Warn. Sym. Decal, Chassis Hot Decal, Engine HP Decal, Tick Mark Decal, DBA Decal, Pedal Decal, Oper.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO. 960 41 01-73 MOWER DECK KEY NO. PART NO.
TRACTOR - MODEL NO. YTH2242TDF (96041017302), PRODUCT NO. 960 41 01-73 MOWER LIFT LIFT TEX? KEY NO. 2 3 7 10 41 87 88 89 PART NO. 532 42 20-27 532 19 52-30 532 41 15-55 532 19 63-14 532 17 59-94 532 19 42-09 532 41 07-10 819 19 19-12 KEY NO. 91 96 97 98 114 DESCRIPTION Shaft Asm., Lift Lever Asm., Lift RH Grip, Lever Spring Torsion Nut, Lift Link Pin Cotter 7/16 Bow Tie Lock Spring Lift Assist Washer Clear Zinc PART NO.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FOL DA L O NG D THIS O I T S T A E D LIN 1 5 DEG E RE E S LOP E ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2.
12.01.10 CL/SR Printed in the U.S.A.
