Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty. Esta máquina puede utilizar gasolina con un contenido de hasta el 10% de etanol (E10). El uso de una gasolina que supere el 10% de etanol (E10) anulará la garantía del producto. the product warranty.
SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN • • WARNING. CHILDREN CAN BE INJURED BY THIS EQUIPMENT. The American Academy of Pediatrics recommends that children be a minimum of 12 year of age before operating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower. If fuel is spilled on clothing, change clothing immediately. Never overfill fuel tank. Replace gas cap and tighten securely.
PRODUCT SPECIFICATIONS Gasoline Capacity and type: 3.0 Gallons (11.36 L) Unleaded Reqular Oil Type: (API: SG-SL) SAE 30 (above 32°F/0°C) SAE 5W30 (above 32°F/0°C) Oil Capacity: w/Filter: w/o Filter: Spark Plug: Champion QC12YC Gap: .040"(1.02mm) CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
UNASSEMBLED PARTS Slope Sheet Key (1) Oil Drain Tube (2) Keys ASSEMBLY Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. TOOLS REQUIRED FOR ASSEMBLY • A socket wrench set will make assembly easier. Standard wrench sizes are listed.
ASSEMBLY ✓CHECKLIST CHECK TIRE PRESSURE BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown on tires.
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. H D P E G C F B K J A L M Fig. 3 Our tractors conform to the applicable safety standards of the American National Standards Institute. (A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attachments mounted to your tractor.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOW TO USE YOUR TRACTOR ENGINE • Move throttle control (D) between half and full speed (fast) position.
OPERATION TO MOVE FORWARD AND BACKWARD (See Fig. 7) • Put attachment lift lever in desired cutting height slot. The cutting height range is approximately 1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 " during the cool season and to over 3"during hot months.
OPERATION • CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield (S) in place (See Fig. 10). • • • S • • Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake. To restart movement, slowly release parking brake and brake pedal. Slowly depress appropriate drive pedal to slowest setting.
OPERATION BEFORE STARTING THE ENGINE TO START ENGINE (See Fig. 3) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. • Sit on seat in operating position, depress brake pedal and set parking brake. • Move attachment clutch to “DISENGAGED” position. • Move throttle control to choke position.
OPERATION MOWING TIPS PURGE TRANSMISSION • CAUTION: Never engage or disengage freewheel lever while the engine is running. • To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.
MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY SEASON BEFORE STORAGE Check Brake Operation T R A C T 0 R Check Tire Pressure Check Operator Presence & ROS Systems Check for Loose Fasteners Check/Replace Mower Blades 3 Lubrication Chart Check Battery Level 4 Clean Battery and Terminals Clean Debris Off Steering Plate Check Transaxle Cooling 5 Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with o
MAINTENANCE TRACTOR BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. Always observe safety rules when per form ing any maintenance. CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
MAINTENANCE TO CHANGE ENGINE OIL (See Fig. 15 & 16) TRANSAXLE MAINTENANCE The transmission fan and cooling fins should be kept clean to ensure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transmission. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials.
MAINTENANCE ENGINE OIL FILTER CLEANING Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. • Clean engine, battery, seat, finish, etc. of all foreign matter. Clean debris from steering plate. Debris can restrict clutch/brake pedal shaft movement, causing belt slip and loss of drive. • AIR FILTER Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions.
MAINTENANCE DECK WASHOUT PORT (See Fig. 19) Your tractor’s deck is equipped with a washout port on its surface as part of its deck wash system. It should be utilized after each use. 1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach. IMPORTANT: Make certain the tractor’s discharge chute is directed AWAY from your house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached. 2.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER (See Fig. 20) TO INSTALL MOWER (See Figs. 20 - 32) • • • 1.
SERVICE AND ADJUSTMENTS 5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED) (See Fig. 26 - 28) 2. ASSEMBLE FRONT GAUGE WHEEL (W) TO FRONT OF MOWER (See Fig. 23) H H. FRONT MOWER BRACKET W. FRONT GAUGE WHEEL X. SHOULDER BOLT Y. 1-1/4 O.D. WASHER Z. 3/8-16 LOCKNUT W X Z Y ANTI-SWAY BAR (S) TOWARDS TRANSAXLE TOWARDS MOWER DECK 90° END INTEGRATED WASHER END Fig. 26 Fig. 23 3. TURN STEERING WHEEL LEFT AND POSITION MOWER (See Fig.
SERVICE AND ADJUSTMENTS • Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and small retainer spring (J). NOTE: Requires deck lifting. 6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS (See Fig. 29) • Position front hole in side suspension arm (A) over pin on outside of tractor chassis and secure with large washer and large retainer spring (B). • Repeat on opposite side of tractor. A FRONT LINK LOCATION M B D H F G A. MOWER SIDE SUSPENSION ARMS B.
SERVICE AND ADJUSTMENTS TO LEVEL MOWER • If adjustment is necessary, see steps in Visual Adjustment instructions above. • Recheck measurements, adjust if necessary until both sides are equal. FRONT-TO-BACK ADJUSTMENT (See Figs. 35 & 36) IMPORTANT: Deck must be level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.
SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 37) BELT REMOVAL 1. Remove mower (See “TO REMOVE MOWER” section in this manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Disconnect clutch wire harness (A). 3. Remove anti-rotation link (B) on right side of tractor. 4. Remove belt from stationary idler (C) and clutching idler (D). 5. Remove belt from centerspan idler (E). 6. Pull belt slack toward rear of tractor.
SERVICE AND ADJUSTMENTS TO CHECK BRAKE TO START ENGINE WITH A WEAK BATTERY (See Fig. 40) If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. You may also check brake by: • Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake. • Disengage transmission by placing freewheel control in “transmission disengaged” position.
SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Fig. 41) TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 42) WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. • • • • • • • • • • • • HOOD Lift hood to raised position. Remove terminal cover.
STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE.
TROUBLESHOOTING PROBLEM Will not start CAUSE 1. 2. 3. 4. 5. 6. 7. CORRECTION Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8.
TROUBLESHOOTING PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, trash under mower. Bent blade mandrel.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FOL DA L O NG D THIS O I T S T A E D LIN 1 5 DEG E RE E S LOP E ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2.
&RQVXPHU :KHHOHG 3URGXFWV ± /LPLWHG :DUUDQW\ +XVTYDUQD ZDUUDQWV WR WKH RULJLQDO UHWDLO SXUFKDVHU WKDW WKLV +XVTYDUQD SURGXFW LV IUHH IURP GHIHFWV LQ PDWHULDO RU ZRUNPDQVKLS XQGHU QRUPDO XVH DQG PDLQWHQDQFH IURP WKH GDWH RI UHWDLO SXUFKDVH IRU WKH DSSOLFDEOH :DUUDQW\ 3HULRG VKRZQ RQ ([KLELW $ &HUWDLQ FRPSRQHQWV H J HQJLQHV DQG WUDQVPLVVLRQV DUH H[FOXGHG IURP FRYHUDJH DQG RWKHU OLPLWDWLRQV DSSO\ DV GHVFULEHG LQ WKLV GRFXPHQW +XVTYDUQD ZLOO UHSDLU RU UHSODFH DW LWV GLVFUHWLRQ DQ\ GHIHFWLYH SURG
F 3UHYHQWDWLYH PDLQWHQDQFH DV RXWOLQHG LQ WKH RSHUDWRU¶V PDQXDO ,Q DGGLWLRQ \RX PXVW FHDVH XVLQJ WKH SURGXFW LPPHGLDWHO\ XSRQ DQ\ IDLOXUH RU GDPDJH 7KH SURGXFW VKRXOG EH WDNHQ WR DQ DXWKRUL]HG +XVTYDUQD VHUYLFLQJ GHDOHU SULRU WR DQ\ IXUWKHU XVH 'DPDJHV UHVXOWLQJ IURP QRUPDO DJLQJ ZHDU DQG WHDU RU QHJOHFW DUH 127 FRYHUHG 7KH /LPLWHG :DUUDQW\ GRHV QRW FRYHU GDPDJH RWKHU WKDQ WKDW UHVXOWLQJ IURP GHIHFWV LQ PDWHULDO RU ZRUNPDQVKLS 7KH IROORZLQJ DUH 127 FRQVL
&RQVXPHU :KHHOHG :DUUDQW\ &KDUW ([KLELW $ &RQVXPHU SHUVRQDO KRXVHKROG XVH RQO\ 3URGXFW &RPSRQHQW 5LGLQJ /DZQ 7UDFWRUV )UDPH &KDVVLV )URQW $[OH (QJLQH 7UDQVPLVVLRQ LI PDGH E\ +XVTYDUQD 3HHUOHVV 7UDQVPLVVLRQ LI WKLUG SDUW\ %DWWHU\ 2WKHU 1RQ ([SHQGDEOH &RPSRQHQWV 5HVLGHQWLDO =HUR 7XUQ 0RZHUV 5= 2QO\ (QJLQH 7UDQVPLVVLRQ %DWWHU\ 2WKHU 1RQ ([SHQGDEOH &RPSRQHQWV 5HVLGHQWLDO =HUR 7XUQ 0RZHUV 0= (= (QJLQH 7UDQVPLVVLRQ %DWWHU\ 2WKHU 1RQ ([SHQGDEOH &RPSRQHQWV /( (GJHU (QJLQH
&RQVXPHU :KHHOHG :DUUDQW\ &KDUW ([KLELW $ &RQVXPHU SHUVRQDO KRXVHKROG XVH RQO\ &RPPHUFLDO DQ\ FRPPHUFLDO 5HQWDO DQ\ UHQWDO SURIHVVLRQDO LQVWLWXWLRQDO XVDJH DULJFXOXWUDO RU LQFRPH SURGXFLQJ XVH RWKHU WKDQ 5HQWDO 8VH 3URGXFW &RPSRQHQW )URQW 0RXQWHG 'HFN 5LGHUV (QJLQH 7UDQVPLVVLRQ