ASCS REV.
IGSV-ASCS-0303 General Instructions THIS BOOKLET CONTAINS INFORMATION ON: Table of Contents ASCS refrigerated, service deli, meat, fish mechandiser General Instructions ................................................. 2 Cut & Plan Views ....................................................... 3 Installation ................................................................. 3 LEVELING.............................................................................................................. 4 Plumbing .
Rev.0303 Cut & Plan Views 6 1/4" 8 3/4" WATER, ELEC. & REFRIG. MECHANICAL STUB UP AREA 19" X 19" 23" 20 1/8" DRAIN MECHANICAL STUB UP AREA 19" X 19" 45" 30 / " 11" 34" 45 5/8" 11" 8" 3 4 CASE FRONT 1 2 1 2 29 / " 45" 11 / " 1" 4" 8'-2" 1" (VARIABLE LENGTHS) ASCS ASCS Plan View Single Deck Refrigerated Service Scale = 1/4" Scale = 1/2" ASC with 22 1/2º Wedge ASC with 22 1/2º Wedge Installation LOCATION bolt to adjoining case.
IGSV-ASCS-0303 Installation (continued) adjustable legs to allow for leveling. NOTE: The mock pedestal option supplies panels that clamp on to adjustable legs. 2. Set first case over the highest part of the floor and adjust legs so that case is level. Remove side and back leg braces after case is set and joined. 3. Set second case within one foot (1’) of the first case, and remove end shipping support. Keep the supports along the length of the case and far end of case.
Rev.0303 Installation (continued) (apply additional silicone if necessary). Remove tape applied on line #4. 11. Remove front, back and end shipping braces. INSIDE REFRIGERATED WEDGES Line up taper pins with holes on adjoining case. Turn camlock to lock in. Two camlocks are located at the rear of the case behind the air discharge and behind the lower electrical raceway access panel. Bolt the wedge into the adjoining case in the front.
IGSV-ASCS-0303 Installation (cont.) Corner wedges are attached via front and rear camlocks. Use a 7mm Allen wrench to turn the locks. Do not overtighten! Join the top by using a joint bracket (included in joint kit) with 3/8" bolts. ARM STRUT GUSSET WEDGE BRACKET Plumbing two water seals in series in any one line. Double Ptraps in series will cause a lock and prevent draining. 3. Always provide as much down hill slope (“fall”) as possible; 1/8" per foot is the preferred minimum.
Rev.0303 Manifold Flush System GENERAL DESCRIPTION 1 2 4 5 6 7 AM– –:– – 1. Press the Prog. key. The flush system generates a high pressure water stream meant to flush most residue buildup from the bottom of the manifold chamber. This is the area that residue builds and expands. Frequency of this periodic maintenance will vary depending on water mineral content and sanitary conditions. will appear in display. 2. Press the key between ON/OFF. The word ON will appear. 3.
IGSV-ASCS-0303 These two components are now assembly part # 225-01-0603 NOZZLE - MONARCH Model #: H-545-R2-0.72-360 303SS WASHER # 038222 # 225-01-2004-SS NIPPLE (1/2) 3" LONG 304 SS PIPE # 225-01-0602 PERMAGUM SEAL (HOCKEY-POCK SPACER) POLYURETHANE COAT INSULATION @ CENTER OF CASE (FRONT TO BACK) CASE BOTTOM LINER (16 GA.
Rev.0303 Humidity System GENERAL DESCRIPTION One contributor to the spoilage of fresh meats is dehydration, which causes loss in weight and volume (shrinkage) and product discoloration.As the refrigeration system removes heat from the case, it also removes critical moisture from the air, and any unwrapped products in the case. The Humidity System replaces the moisture in the air, in order to compensate for the moisture taken by the refrigeration system, and disposed of down the drain line.
IGSV-ASCS-0303 Humidity System (cont.) 3. Check strainer at entrance to nozzle. Reinsert the header into the 90° “L”, making sure that the nozzle is in the center of the pipe when totally inserted, and the holes in the header are facing the front of the case at a level angle. The discharge tube can easily be pulled to service. purge the line to flush any debris that may clog the water filter. If the water line requires purging after the cases are hooked together, it is not necessary to check each one.
Rev.0303 ACCESS TO TX VALVES AND DRAIN LINES MECHANICAL - Remove product from case. Remove pans. TX valve (mechanical only) and drain are located under the pans within the case. ELECTRONIC - The electronic expansion valve master and slave cylinder(s) are located within the electrical access panel(s) in the rear of case. Rear panels lift up and out. NOTE: Duplex receptacles must be detached before removing rear panels. 2. 3. 4. 3. 5.
IGSV-ASCS-0303 Electrical WIRING COLOR CODE GREEN PURPLE ORANGE Y E L L OW RED / BLACK BLACK / WHITE B ROW N G RO U N D A N T I - S W E AT LIGHTS R E C E P TA C L E T- S TAT / S O L E N O I D 230V T- S TAT / S O L E N O I D 115V FAN MOTORS BEFORE SERVICING Always Disconnect Electrical Power at the Main Disconnect when servicing or replacing any electrical component. This includes (but not limited to) Fans, Heaters, Thermostats, and Lights.
Rev.0303 Finishing Touches JOINT TRIM After cases have been leveled and joined, and refrigeration, electrical, and waste piping work completed, install the splashguards. Fasten along the top edge, or center, with #10 X 3/3" sheet metal screws. 3. Bend the bumper backwards to open and guide it forward onto the bumper channel. 4. An inside bumper miter must be cut on wedges. 5. Loose ends on miters must be anchored with screws on the bottom edge. 6.
IGSV-ASCS-0303 User Information STOCKING Improper temperature and lighting will cause serious product loss. Discoloration, dehydration and spoilage can be controlled with proper use of the equipment and handling of product. Product temperature should always be maintained at a constant and proper temperature.This means that from the time the product is received, through storage, preparation and display, the temperature of the product must be controlled to maximize life of the product.
Rev.0303 and the optical clarity, keep the glass clean. Windex ® or Glass Plus ® are the only solutions recommended for use in cleaning non-glare glass. The damage to the glass from improper, caustic solutions is irreparable. In addition to cleaning the glass with the recommended product, there are precautions that should be taken when working and cleaning the inside of the case.
IGSV-ASCS-0303 Maintenance Hussmann recommends using #15 Sil-Fos for repairs. FOR PROMPT SERVICE When Contacting the Factory for support, Be sure to have the Case MODEL and SERIAL NUMBER Handy. TIPS and TROUBLESHOOTING Before calling for service, check the following: 1.Check electrical power supply to the equipment for connection. 2.Check fixture loading. Overstocking case will affect its proper operation. 3.
Rev.0303 Maintenance (continued) LIFT UP GLASS IMPORTANT! READ BEFORE RAISING FRONT GLASS : HEX SCREWS ALONG CLAMSHELL MAY HAVE LOOSENED DURING SHIPPING!! RETIGHTEN ALL CLAMSHELL SCREWS BEFORE OPENING GLASS! Glass is heavy and can cause bodily damage. Check support cylinders for periodic maintenance The top cylinders, which allow the raising and lowering of the glass, have been carefully tested for proper tension. However, during shipment, the lubricant inside may have settled.
IGSV-ASCS-0303 Maintenance (continued) NOTE: Before making any of the recommended adjustments, Verify that the case(s) have been leveled properly. Adjust glass Up and Down 1. Remove top glass (vertically) and panel A enclosing mini-top hardware. 2. Lift open glass panel(s) and relieve tension on hinge. 3. Loosen hex screw (1/4" allen). Remove chrome access cap in order to hold nut plate. Tech/glassadj/970602 tn 4. Add or remove 5. Close glass panel(s) shims as needed.
Deli Meat/Fish Deli Meat/Fish Deli Meat/Fish Deli Meat/Fish 6' 8' 10' 12' 650 650 650 650 650 BTU REQ’D PER FT. 20° 36° 28° 33° 26° 26° 20° 36° 28° 33° 26° 26° 20° 36° 28° 33° 26° 26° 20° 36° 28° 33° 26° 26° 20° 36° 28° 33° 26° 26° AVG EVAP PROD DISC TMP TMP TMP TEMPERATURE 250 250 250 250 250 AIR VELOC @FPM DISCHG. 28° 26° 28° 26° 28° 26° 28° 26° 28° 26° T-STAT/ CUT IN SETTINGS TYPE & USE DEFROST 1 1 1 2 2 1 3 2 1 3 3 2 3 3 2 36 min. (4) 36 min. (4) 36 min. (4) 36 min.
HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 LIC.
HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 LIC.
THERMOSTAT HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 LIC.
THERMOSTAT HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 LIC.
125-04-0113 125-04-0113 24 HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 LIC.
125-04-0114 125-04-0113 25 HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 LIC.
HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 LIC.
HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 LIC.#: 644406 1 2 3 4 5 REVISIONS: #: DESCRIPTION: 1 REDRAWN TO SPEC FROM 10/21/99 BY AEC 2 3 SOLENOID VALVE ALCO 222CD½B½B-AMS 225-01-1340 INDICATOR LIGHT (GREEN COLOR) 175-01-1122 12:00 GRÄSSLIN TIME CLOCK DATE: 04/15/02 2 125-04-0100 3 4 5 1 2 DWG #: SYSTEM PRIMARY FAN HARNESS 3 4 5 PAGE 1 OF 1 W0100014 EVAPORATOR FAN GRÄSSLIN FM/1 DIGI 20 - 120 PART # 125-01-0713 ADRIAN E.
FP28T5 / 830 FP2IT5 / 830 FP28T5 / 830 RED YELLOW RED FP28T5 / 830 RED FP28T5 / 830 FP21T5 / 830 YELLOW RED BALLAST FULHAM LH4-120-L 125-04-0141 BALLAST FULHAM LH4-120-L 125-04-0141 2' CASES RED YELLOW RED YELLOW BALLAST FULHAM LH4-120-L 125-04-0141 125-04-0119 PAGE 1 OF 2 W0100016 125-04-0119 BALLAST FULHAM LH4-120-L 125-04-0141 CAP UNUSED RED LEAD BALLAST FULHAM LH4-120-L 125-04-0141 CAP UNUSED RED LEAD BALLAST FULHAM LH4-120-L 125-04-0141 BALLAST FULHAM LH4-120-L 125-04-0141
HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 LIC.#: 644406 3 2 1 3 2 1 B B REVISIONS: #: DESCRIPTION: 1 REDRAWN FROM 07/24/00 BY AEC 2 3 REFERENCE WIRE COLOR: B = BLACK W = WHITE G = GREEN CASE GROUND BALLASTS EXTENSION BOX GFCI DEDICATED OUTLETS 3 2 1 3 2 1 RECEPTACLES RECEPTACLES 3 2 1 RECEPTACLES T-STAT CONNECTIONS B W G BBG 3 2 1 LIGHT SWITCH 7 8 10 6 9 12 11 1 4 2 5 3 21 BW BW 21 21 BW BW 21 HUMIDITY FANS 21 BW BW 21 EVAP.
HUSSMANN CORPORATION 13770 RAMONA AVENUE CHINO, CA.91710 (909) 590-4910 LIC.#: 644406 3 2 1 3 2 1 B B REVISIONS: #: DESCRIPTION: 1 REDRAWN FROM 07/24/00 BY AEC 2 3 REFERENCE WIRE COLOR: B = BLACK W = WHITE G = GREEN CASE GROUND BALLASTS EXTENSION BOX GFCI DEDICATED OUTLETS 3 2 1 3 2 1 RECEPTACLES RECEPTACLES 3 2 1 RECEPTACLES T-STAT CONNECTIONS B W G BBG 3 2 1 LIGHT SWITCH 7 8 10 6 9 12 11 1 4 2 5 3 21 BW BW 21 21 BW BW 21 HUMIDITY FANS 21 BW BW 21 EVAP.
125-04-0101 125-04-0104 125-04-0112 125-04-0115 Heater Wire (case rear) 125-04-0108 Evaporator Fans By: AEC BK Date: 07/26/99 05.30.00 Drawn By: Adrian Crisci Checked By: Date: 05.02.2000 Next Assembly: X Ledge Lights (Optional) 125-04-0117 12GA Copper Jumper Drawing Title: ASC-UPP Universal Power Module 6' Case layout with T8 Lights Project Title: Anti-sweat Fans (Optional) 125-04-0122 Cap 125-04-0123 1 of ___ 1_ Sheet ____ W0100002 Drawing No.
125-04-0101 125-04-0105 125-04-0112 Ledge Lights (Optional) 125-04-0115 125-04-0110 125-04-0112 125-04-0115 By: AEC BK 05.30.00 Drawn By: Adrian Crisci Checked By: Date: 05.02.2000 Next Assembly: X 125-04-0120 Heater Wire (case rear) 125-04-0108 Evaporator Fans 12GA Copper Jumper Drawing Title: ASC-UPP Universal Power Module 8' Case layout with T8 Lights Project Title: Anti-sweat Fans (Optional) 125-04-0122 Cap 125-04-0123 1 of ___ 1_ Sheet ____ W0100003.dft Drawing No.
125-04-0113 33 125-04-0101 Thermostat 125-04-0111 125-04-0106 Hussmann Corporation 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.
125-04-0113 34 125-04-0101 Thermostat 125-04-0111 125-04-0107 Hussmann Corporation 13770 Ramona Avenue Chino, CA. 91710 (909)-590-4910 Lic.#: 644406 Case to Case Harness Single case Pigtail Ballast Extension Box (Switched Power) GFCI Dedicated Line 125-04-0113 125-04-0113 125-04-0114 Duplex Receptacles 125-04-0112 05.24.
Rev.0303 Appendices APPENDIX A. – Temperature Guidelines Refrigerated equipment recommendations and installed in accordance with normal refrigeration practices. Refrigeration piping should be insulated according to Hussmann’s recommendations. 1.3 A clogged waste outlet blocks refrigeration. The installer is responsible for the proper installation of the system which dispenses condensate waste through an air gap into the building indirect waste system. 1.
IGSV-ASCS-0303 dually scaled in Celsius and Fahrenheit shall be accurate to 1°C (1.8°F). Temperature measuring devices that are scaled only in Fahrenheit shall be accurate to 2°F. The thermometer should be checked for proper calibration. (It should read 32°F when the stem is immersed in an ice water bath).
Rev.0303 least daily and each time a different kind of meat product comes in contact with the tool or equipment. i) Make sure that all refrigeration equipment is installed and adjusted in strict accordance with Hussmann’s recommendations. j) See that all storage and refrigeration equipment is kept in proper working order by routine maintenance.
IGSV-ASCS-0303 38
Rev.0303 Limited Warranty This warranty is made to the original user at the original installation site and is not transferable. Hussmann merchandisers are warranted to be free from defect in material and workmanship under normal use and service for a period of one (1) year from the date of original installation (not to exceed fifteen (15) months from the date of shipment for the factory). Hussmann Impact Modular Coils are warranted for a total of five (5) years based upon the above criteria.
IGSV-ASCS-0303 Service Record Last service date: By: /Chino The MODEL NAME and SERIAL NUMBER is required in order to provide you with the correct parts and information for your particular unit. Additional copies of this publication may be obtained by contacting: Hussmann® Chino 13770 Ramona Avenue • Chino, California 91710 (909) 628-8942 FAX (909) 590-4910 (800) 395-9229 They can be found on a small metal plate on the unit. Please note them below for future reference.
