GENERAL INFORMATION This manual applies to the following Hustler equipment lines: Warranty registration The Delivery and Warranty Registration form must be completed and signed to validate your warranty protection. As the new equipment owner, you are expected to see that the form is completed and forwarded to Hustler Turf Equipment at time of delivery. Be sure to register the tractor plus each attachment that displays a model and serial identification number plate with Hustler Turf Equipment.
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HUSTLER Z/HUSTLER Z SHIBAURA DIESEL/SUPER Z/HUSTLER ATZ TWO YEAR LIMITED WARRANTY FOR TRACTORS AND DECKS (THREE YEAR LIMITED WARRANTY ON DECK SPINDLE BEARING & DECK GAUGE FORK BEARING) OR FOUR YEAR (500 HOURS) LIMITED WARRANTY FOR TRACTORS AND DECKS OR 90 DAYS LIMITED WARRANTY IN RENTAL APPLICATIONS WHAT IS COVERED BY THIS WARRANTY Hustler Turf Equipment, makes the following warranty to the original purchaser only: a.
TIME LIMIT unreasonable use, accident, negligence or misuse ● Repairs or replacement resulting from the use of unauthorized parts, accessories or attachments ● Repairs or replacement as the result if any alterations or modifications, in the determination of Hustler Turf Equipment, which adversely affects the operation, performance or durability of the equipment.
SAFETY PRECAUTIONS This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. Incorrect usage of this machine may result in severe injury. Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set-up, operate, adjust, or service this machine.
Avoid skin contact with battery acid. Always wear eye protection when checking the battery, acid can cause serious injury to skin and eyes. If contact occurs, flush area with clean water and call physician immediately. Acid will also damage clothing. Do not allow open flame near the battery when charging. Hydrogen gas forms inside the battery. This gas is both toxic and flammable and may cause an explosion if exposed to flame. Always remove the negative ground first and replace it last.
Part Number 601968 Part Number 601967 601968 601967 WARNING: Fire! WARNING: Fluid under pressure! • Clean flammable material from machine. Prevent fires by keeping engine compartment, top of deck, exhaust area, battery, hydraulic lines, fuel line, fuel tank and operator’s station clean of accumulated trash, grass clippings, and other debris. Always clean up spilled fuel and oil.
ATZ Only Part Number 601791 WARNING: Read Owner’s Manual and decals before attempting to operate this machine. WARNING: Roll over! • Mow a safe distance (minimum of 10 feet) away from drop-offs, retaining walls, drainage ditches, embankments, water, and other types of hazards to avoid a wheel dropping over the edge or to avoid the ground from breaking away. WARNING: Back over! • Do not carry passengers • Always stop machine if someone enters the area.
ATZ ROPS Only WARNING: This structure’s protective capability may be impaired by structural damage, overturn, or alteration. If any of these conditions occur, this structure must be replaced. Part Number 601792 WARNING: Rollover • Avoid crushing, use seat belt. • Do not jump if machine tips. • Do not remove ROPS • Always pull from the tractor hitch. • Do not attach chains or ropes to the ROPS for pulling purposes, as the machine can tip backwards.
Hustler Z/Super Z/ATZ Only D C B E F A G L H Part Number 601980 601980 I O Hustler Z Shibaura Diesel Only D N J H F G E K M L A Part Number 601790 601790 B A B C D E F G H I - J K L M N - O - I Fast Slow Choke Mower blade engage/disengage switch Ignition switch - insert key OFF ON or ON/GLO Plug If warning light comes on, check engine oil Before starting the engine: Read Owner’s Manual Disengage mower blades Place control levers in park brake position Glo-plug If warning light co
SLOPE GUIDE Use this diagram when determining the degree of slope to be mowed. F (25o) - Hustler ATZ only Slope Guide Lines E (15o) D (10o) Line B C (5o) Line A 1. 2. 3. 4. Hold this sheet of paper in front of you. Make sure that line A is horizontal. Align line B with a vertical surface such as a pole, tree or building. Fold the paper along the slope guide lines (C, D or E). Align the closest slope guide line with the ground slope.
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OPERATION Safe Operating Practices ▲ Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back towards the operator. Always disengage the blades and wait for them to stop before crossing gravel drives, walks or roads. ▲ Always keep clear of the mower blades and attachments during their operation. ▲ Turn off blades when not mowing. ▲ Slow down before turning.
The attachments mounted to the tractor will also affect the way it handles on a slope. Be aware that each attachment’s characteristics vary. Do not tow on slopes. The weight of the towed equipment may cause loss of traction and loss of steering control. Another consideration to safe mowing on slopes is to be aware of what is located at the bottom of the slope. Extreme caution should be used when there is a hazard located at the bottom of the slope. Some examples are: 1. Water; i.e. lake, river 2.
Control Panels C C D A A D B E B G E I Kohler EFI units only C Kawasaki liquid cooled units only K C E H D G I L B D F E A B C D E F - Shibaura diesel units only Choke Throttle Deck clutch switch Ignition switch Oil pressure light Check engine light G H I J K L - J Temperature warning light Temperature gauge Alternator warning light Hour meter Glo-plug light Fuel gauge Figure 3-1 IMPORTANT: When access is required under the seat platform and the seat is equipped with the optional
I. J. K. L. temperature. If the coolant reaches an unsafe level during operation, shut down the machine as soon as possible. Never risk continued operation when the gauge needle is in the high range; high temperatures can severely damage the engine. Never risk continued operation when light remains on: high temperatures can severely damage the engine. An audible alarm will sound when the engine coolant is close to overheating. Alternator warning light (Fig.
Safety start interlock system Ambient temperature The tractor is equipped with a safety start interlock system consisting of the park brake switches, seat switch, and deck clutch switch. Check tractor safety start interlock system daily, prior to operation. This system is an important tractor safety feature. It should be repaired immediately if it malfunctions.
Hustler Z shown ROPS Bypass valve Figure 3-7 Figure 3-10 IMPORTANT: Always make certain the two bypass valves are returned to their operating position before running the tractor following repairs. (Fig. 3-7, 3-8 & 3-9) Bypass valve ROPS (Roll Over Protective Structure) A Roll Over Protective Structure (ROPS) and seat belt is provided with the equipment. Do not remove the ROPS and seat belt. ROPS when used with seat belt is effective in reducing injuries during unit overturn accidents.
Hustler Z/Super Z shown ROPS post ROPS post ROPS mounting bolt ROPS mounting bolt Hustler Z Shibaura Diesel shown Figure 3-12 Figure 3-11 Hustler ATZ shown WARNING: Always wear your seat belt unless the tractor is not equipped with a ROPS or if the ROPS is folded down. In this case, the seat belt should never be worn. WARNING: To minimize chance of injury or death from rollover: keep ROPS in the raised and locked position and use the seat belt.
FRONT OF TRACTOR FACES THIS DIRECTION N N FORWARD TRAVEL ZERO DEGREE TURN FORWARD TRAVEL RIGHT TURN REVERSE TRAVEL RIGHT TURN REVERSE TRAVEL N = Neutral Position Direction of arrows indicate direction of tractor movement. Figure 3-14 WARNING: The ROPS structure’s protective capability may be impaired by structural damage, overturn or alteration. Do not remove or alter any of the ROPS parts. Do not attempt to weld or straighten ROPS.
Three point turn ft Le rol nt co ver le Side discharge chute Step 1 Figure 3-16 t gh l Ri ro nt co ver le Use the control levers to control ground speed rather than engine rpm. Keep blades sharp. Many professional mowing companies have additional sets of blades and change blades twice a day: once in the morning and again at noon. Many problems with incorrect cutting patterns are due to dull blades or blades which have been sharpened incorrectly.
Stop handle Height adjusting stop Rear mount legs Front mount legs Figure 3-17 Anti-scalp wheel Figure 3-19 hole, the cutting height is at 1-1/4” (3.18 CM). The notch located at the rear of the height adjusting bar is to be used when the deck is placed in the transport mode. Anti-scalp wheels Anti-scalp wheel kits are standard on Hustler Mid Mount Z units. These anti-scalp wheels are designed to minimize scalping when mowing on rough uneven terrain.
Tilt seat switch Figure 3-20 601656_1108 23
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MAINTENANCE & ADJUSTMENTS Safe Servicing Practices running. Turn off the engine and be sure the blades have stopped before cleaning. Use a stick to clear a plugged discharge area. Never use your hand! ▲ Grass collection system components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.
Tires Hustler Z Shibaura Diesel shown It is important for level mowing that the tires have the same amount of air pressure. The recommended pressure are: Drive wheels...............................................8-12 psi (55-83 KPa) Gauge wheels .............................................8-12 psi (55-83 KPa) Solid fill tires are not recommended for Hustler turf equipment. On any machine, with solid filled tires, the warranty claim will be denied.
Change hydraulic system filter element after first 50 hours of tractor operation, then replace filter and oil in reservoir every 500 hours thereafter. Fig. 4-2 The system filter is located in front of the hydraulic reservoir. A standard oil filter wrench is used to change filter, threads are right handed. Use a Hustler approved filter element only. IMPORTANT: Prefill the filter element with clean oil, before installing, to prevent drawing air into the system pump.
Pre-cleaner Canister Figure 4-6 Priming bulb Pre-cleaner Figure 4-5 hours on a Hustler Z Shibaura diesel unit), per the engine manufacturer’s recommendations after that. If tractor is being operated in extremely dirty conditions, then it is recommended oil be changed more frequently. Engine air filter Perform engine air filter maintenance per the Service Interval chart shown elsewhere in this manual.
Super Z liquid cooled shown Radiator cap Reset button Radiator Screen Indicator Overflow reservoir Figure 4-9 air to pass. The mowing conditions will determine the frequency of air filter element changing. Figure 4-10 Shibaura diesel shown Recovery tank Air restriction indicator Some Hustler units have an air restriction indicator installed in the air cleaner. Fig. 4-9 Replace the element whenever the restriction indicator reaches the change filter red line.
Do not re-use spindle bolts which have stripped, worn or undercut threads. Torque bolts on spindles to 118 foot-pounds (160.0 Nm) when reinstalling blades. IMPORTANT: When mounting blades, rotate them after installation to ensure blade tips do not touch each other or sides of the mower. Mower blade maintenance Check the mower blades daily, they are the key to power efficiency and well groomed turf.
Upper control lever Cap screw Lower control lever Figure 4-15 601656_1108 31
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Hustler Z/Super Z/Hustler ATZ Maintenance Schedule Hustler Z Shibaura Diesel Maintenance Schedule Refer to Fig. 4-17, 4-18, 4-19 & 4-20 Refer to Fig.
Hustler Z/Super Z Maintenance Locator Chart 7 6 12 11 5 11 9 3 16 2b 10 ROPS not shown for clarity 4 1a 6 1b 2a 2c 12 11 11 9 3 3 1a. Engine Oil Fill & Dipstick (Kawasaki & Honda) 1b. Engine Oil Fill & Dipstick (Kohler) 2a. Fuel Filter 2b. Fuel Filter (927053 & 927061) 2c. Fuel Filter (Kawasaki liquid cooled) 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Hydraulic Oil Filter 9. Gauge Wheel Bearing Zerks (2) 10. Engine Oil Filter 11.
11 12 6 11 9 18 Hustler Z Shibaura Diesel Maintenance Locator Chart 5 17 19 7 3 1 6 12 9 11 11 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.
Hustler Z/Super Z/ATZ Rear Discharge Deck Maintenance Locator Chart Rear discharge deck 3 1 4 2 3 3 1 4 1. 2. 3. 4. Deck Pusher Arm Zerks (2) Deck Belt Spindle Housing Zerk (3) Blades Figure 4-18 Hustler Z/Super Z/ATZ/Hustler Z Shibaura Diesel Rear Discharge Deck Maintenance Locator Chart 4 3 1 4 2 3 1 1. 2. 3. 4.
XR7 Deck Maintenance Locator Chart 54”/66”/72” XR7 deck 3 1 4 2 3 3 1 4 1. 2. 3. 4.
Hustler ATZ Maintenance Locator Chart 6 7 12 11 5 11 9 16 3 16 2 10 4 6 1 12 11 11 ROPS not shown for clarity 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.
Hustler Z/Super Z/Hustler Z Shibaura Diesel/Hustler ATZ TROUBLESHOOTING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions.
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STORAGE Preparation of batteries for storage When storing the unit at the the end of the mowing season, the following steps should be taken to ensure readiness for the next mowing season. When the machine is to be unused for long periods, it is best to disconnect the batteries and remove them from the unit. At this time perform the following battery maintenance: 1. Clean battery 2. Check the electrolyte level 3. Charge the battery, if necessary 4.
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INDEX PAGE Hustler Z Shibaura Diesel maintenance schedule........................33 Hydraulic system..........................................................................26 Lubrication ...................................................................................26 Maintenance & adjustment introduction......................................25 Model and serial number................................................................1 Moving tractor with stalled engine ..................................
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