GENERAL INFORMATION This manual applies to the following Hustler equipment lines: Warranty registration The Delivery and Warranty Registration form must be completed and signed to validate your warranty protection. As the new equipment owner, you are expected to see that the form is completed and forwarded to Hustler Turf Equipment at time of delivery. Be sure to register the tractor plus each attachment that displays a model and serial identification number plate with Hustler Turf Equipment.
HUSTLER Z/SUPER Z/HUSTLER ATZ/SUPER Z DIESEL/HUSTLER MINI Z/SUPER MINI Z TWO YEAR LIMITED WARRANTY FOR TRACTORS AND DECKS (THREE YEAR LIMITED WARRANTY ON DECK SPINDLE BEARING & DECK GAUGE FORK BEARING) resulting in frame breakage by repairing or replacing part(s) with new or used replacement parts. ● Hustler Turf Equipment will correct any defect in the deck resulting in the front edge of the deck being bent into the blades by repairing or replacing part(s) with either new or used replacement parts.
state. ALLOCATION OF RISKS LIMITATION OF REMEDIES This agreement allocates the risks of product failure between Hustler Turf Equipment, and the purchaser. This allocation is recognized by both parties and is reflected in the price of the goods. In no case shall Hustler Turf Equipment, be liable for any special, incidental, or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory.
SAFETY PRECAUTIONS This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. Incorrect usage of this machine may result in severe injury. Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set-up, operate, adjust, or service this machine.
Hydraulic fluid escaping under pressure can penetrate skin. Hydraulic fluid may also cause infection in a minor cut or opening in the skin; if exposed to hydraulic fluid, see a doctor at once. Before applying pressure to hydraulic system, make sure all connections are tight and all hoses and lines are in good condition. Relieve all pressure in the system before disconnecting or working on hydraulic lines. To find a leak under pressure, use a piece of cardboard or wood – never use your hands.
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SLOPE GUIDE Use this diagram when determining the degree of slope to be mowed. F (25o) - Hustler ATZ only Slope Guide Lines E (15o) D (10o) Line B C (5o) Line A 1. 2. 3. 4. Hold this sheet of paper in front of you. Make sure that line A is horizontal. Align line B with a vertical surface such as a pole, tree or building. Fold the paper along the slope guide lines (C, D or E). Align the closest slope guide line with the ground slope.
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OPERATION Safe Operating Practices Some of the following safety instructions are from ANSI Standard B71.4-1999 while others are specific to the Hustler Mid Mount Z line. This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death. ▲ ▲ Operation ▲ ▲ Never leave a running machine unattended.
▲ Do not mow on wet grass. Reduced traction could cause sliding. ▲ Do not try to stabilize the machine by putting your foot on the ground. ▲ If the mower’s tires lose traction when operating on slopes, disengage the blades, place the control levers in the park brake position, turn the engine off and get help. ▲ Never make sudden starts, stops, turns, or reverse direction, especially when maneuvering on slopes. The steering is designed for sensitive response.
Control Panels C C D A A D B E B G E H Kohler EFI units only Kawasaki liquid cooled units only H C G E C D D B J F A B C D E - CAT diesel units only B E Choke Throttle Deck clutch switch Ignition switch Oil pressure light F G H I J I - Check engine light Temperature warning light Alternator warning light Pre-heat switch Hour meter Figure 3-1 IMPORTANT: When access is required under the seat platform and the seat is equipped with the optional arm rests, make certain to place the co
J. Electronic hour meter (Fig. 3-5) — registers 1/10 hour increments up to 9,999.9 total hours. Connected to the ignition switch, the meter records the accumulative time while the ignition key is switched to the RUN position. NOTE: The hour meter is found in various locations on different tractors. NOTE: There is no hour meter on FasTrak 36/42 tractors. Control lever in park brake position Controls A. Control levers (Fig.
1. Before starting tractor each day, perform daily pre-operation checking. (See Safety start interlock system section) 2. Make sure the control levers are in the park brake position and deck clutch switch is disengaged. 3. Use choke, if unit is equipped with one, when engine is cold, or if warm engine fails to start within 5 seconds of cranking. Avoid flooding and operate engine without choking as soon as possible. 4. Set throttle at approximately 1/2 open position. 5.
ROPS Bypass valve Hustler Mini Z shown Figure 3-6 Bypass valve Figure 3-9 To turn left, move the right control lever farther forward from neutral than the left control lever.(Fig. 3-10) To turn right, move the left control lever farther forward from neutral than the right control lever. (Fig. 3-10) To pivot turn, move one control lever forward and the other control lever back of neutral. This will allow the drive wheels to counter-rotate. (Fig.
FRONT OF TRACTOR FACES THIS DIRECTION N N FORWARD TRAVEL PIVOT TURN FORWARD TRAVEL RIGHT TURN REVERSE TRAVEL RIGHT TURN REVERSE TRAVEL N = Neutral Position Direction of arrows indicate direction of tractor movement. Figure 3-10 WARNING: If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately. Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate. negative battery cable.
Three point turn Side discharge chute Figure 3-12 ft Le rol nt co ver le Mower deck operation Step 1 t gh l Ri ro nt co ver le DANGER: Never attempt to make any adjustments to the mower deck while the engine is running or with the deck drive clutch engaged. Mower blades cannot be seen and are located very close to deck housing. Fingers and toes can be cut off instantly. l ra ut Ne With the engine running, engage the deck clutch switch (Fig. 3-1) and advance engine throttle to full rpm.
Stop handle Height adjusting stop Chain Top hole Middle hole Lower hole Figure 3-13 When the chains are placed in the top hole of the deck chain brackets and the height adjusting stop is placed in the front height adjusting bar hole, with the 1/4” (.64 CM) plate facing to the front of the unit, the cutting height is at 1” (2.54 CM). When the height adjusting stop is placed in the same hole, with the 1/4” (.64 CM) plate on the operator’s side of the hole, the cutting height is at 1-1/4” (3.18 CM).
Rear mount legs Front mount legs Figure 3-16 18 600876_0706
MAINTENANCE & ADJUSTMENTS Safe Servicing Practices before cleaning. Use a stick to clear a plugged discharge area. Never use your hand! ▲ Grass collection system components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary. ▲ Exercise caution when working under the deck as the mower blades are extremely sharp.
Solid fill tires are not recommended for Hustler turf equipment. On any machine, with solid filled tires, the warranty claim will be denied. Hydraulic reservoir Lubrication Use SAE multi-purpose grease. Electrical system The electrical system is a 12 volt, negative ground. Recommended battery size is a garden tractor BCI group U1R with 225 or better cranking AMP rating. A maintenance-free battery is recommended.
standard oil filter wrench is used to change filter, threads are right handed. Use a Hustler approved filter element only. IMPORTANT: Prefill the filter element with clean oil, before installing, to prevent drawing air into the system pump. Right tank position Super Z Diesel The hydraulic reservoir is part of the radiator housing. The fill neck is the left neck on the top of the radiator housing. Fig. 4-2 Fluid level should be 3” (7.
Pre-cleaner Overflow reservoir Radiator Screen Canister Figure 4-7 Figure 4-5 Overflow reservoir Reset button Radiator cap Indicator Figure 4-8 Figure 4-6 cooling system is a closed type. Never open the radiator cap. Doing so may induce air into the cooling system and may cause overheating. The coolant level should be between the “H” and “L” marks. and repair the source of ingested dirt. 6. Never operate a machine without an air filter installed.
Belts Inspect belts frequently for wear and serviceability. Replace a belt that shows signs of severe cuts, tears, separation, weather checking and cracking, or burns caused by slipping. Slight raveling of belt covering does not indicate failure, trim ravelings with a sharp knife. WARNING: If the pump belt fails, loss of control will occur especially when operating on a slope. If you lose steering control while operating the machine, place the steering control levers in the park brake position immediately.
Control lever adjustment The control levers can be adjusted for operator comfort. By loosening the cap screws that attaches the upper control lever to the lower lever (Fig. 4-12), the upper control lever can be pivoted to fit the operator’s personal preference. The control levers should be adjusted so that they align with each other when in the neutral position.
Hustler Mini Z/Super Mini Z Maintenance Schedule Hustler Z/Super Z/Hustler ATZ Maintenance Schedule Refer to Fig. 4-13 Refer to Fig. 4-14, 4-15, 4-16 & Fig.
Super Z Diesel Maintenance Schedule Refer to Fig. 4-18 & Fig.
Hustler Mini Z/Super Mini Z Maintenance Locator Chart 3 6 7 13 5 12 12 10 2B 16 19 2C 11 4 1A 1B 6 2A 13 12 12 1A. Engine Oil Fill & Dipstick (Kawasaki & Honda) 1B. Engine Oil Fill & Dipstick (Kohler) 2A. Fuel Filter (Kawasaki) 2B. Fuel Filter (Honda) 2C. Fuel Filter (Kohler) 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Deck Pusher Arm Zerks (2) 9. Hydraulic Oil Filter 10. Gauge Wheel Bearing Zerks (2) 11. Engine Oil Filter 12.
Hustler Z/Super Z Maintenance Locator Chart 6 7 12 11 5 11 9 3 16 17 2b 10 4 1a 6 1b 1a. Engine Oil Fill & Dipstick (Kawasaki & Honda) 1b. Engine Oil Fill & Dipstick (Kohler) 2a. Fuel Filter 2b. Fuel Filter (927053 & 927061) 2c. Fuel Filter (Kawasaki liquid cooled) 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Hydraulic Oil Filter 9. Gauge Wheel Bearing Zerks (2) 10. Engine Oil Filter 11. Deck Height Pivot Zerks (4) 12. Park Brake Switch 13.
Hustler Z/Super Z Maintenance Locator Chart Side discharge deck 4 2 5 3 4 4 1 2 5 1. 2. 3. 4. 5.
Hustler Z/ Super Z/ ATZ Maintenance Locator Chart 54”/66”/72” XR7 deck 3 1 4 2 3 3 1 4 1. 2. 3. 4.
Hustler ATZ Maintenance Locator Chart 6 7 14 13 5 13 11 16 3 21 2 12 4 6 1 14 13 13 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21.
Super Z Diesel Maintenance 12 Locator Chart 10 5 8 14 10 6 13 11 7 3 15 17 6 11 5 8 12 10 10 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.
Super Z Diesel Maintenance Locator Chart 4 3 7 6 2 5 1. 2. 3. 4. 5. 6. 7. 8.
Hustler Z/Super Z/Super Z Diesel/Hustler ATZ/Hustler Mini Z/Super Mini Z TROUBLESHOOTING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions.
STORAGE When storing the unit at the the end of the mowing season, the following steps should be taken to ensure readiness for the next mowing season. New season preparation Before starting the tractor following post season storage, the following servicing is required: 1. Clean tractor, removing trash and dirt accumulation. 2. Check engine oil, hydraulic oil and coolant levels. 3. Fill fuel tanks with fresh fuel. Bleed fuel system as outlined in Maintenance section.
INDEX PAGE PAGE Anti-scalp wheels .........................................................................17 BAC-VAC mounting ...................................................................17 Belts .............................................................................................23 Control lever adjustment ..............................................................24 Control panels ..............................................................................11 Controls .................