Hustler FasTrak Super Duty 36/42 Parts Manual ••••••• Excel Industries, Inc. ••••• P.O.
Table of Contents General Information Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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General Information This Manual covers Hustler FasTrak Super Duty 36" & 42" models 930818 & 930826. Service Literature PART NO. 603519 114191 DESCRIPTION OPERATOR’S MANUAL WARRANTY STATEMENT Options Available From Your Dealer PART NO. 600213 107696 107654 DESCRIPTION FLEX FORK (42" MOWER) HITCH KIT MULCH KIT (36" & 42" MOWERS) Note: When ordering parts, you must use the part number as shown for each part, not the index number.
Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts.
Section 2 Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame 2 1 3 6 7 4 1 5 2 5 3 5 10 8 9 11 12 13 10 16 14 15 36" FRAME 1 42" FRAME 2-2 114659_0611
Frame INDEX NO. PART NO. QTY DESCRIPTION 1 551085 1 36" FRAME 551086 1 42" FRAME 2 785220 1 RS STEERING DECAL 3 785139 1 LS STEERING DECAL 4 727172 1 MADE IN U.S.A.
Footrest 1 2 3 3 4 2-4 114659_0611
Footrest INDEX NO. PART NO. QTY DESCRIPTION 1 551087 1 FLOOR PLATE (WITH STEP TREADS) 2 601986 2 LOWER STEP TREAD 3 781880 5 BUMPER, .500 X 1.00 X .
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Section 3 Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic System 1 1 1 2 2 3 1 2 6 9 10 8 11 4 7 5 12 13 14 7 8 21 1 7 15 16 20 7 2 2 17 2 20 17 14 18 2 2 3-2 17 19 114659_0611
Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION 1 710087 8 CS .312-18 X 2.500 HX G5 2 768523 12 FW .343 X .687 X .051/.080H 3 603486 2 TOW LINK ROD 4 601503 2 CB .250-20 X .625 ZNYC 5 111617 1 RS TOW VALVE BRACKET 111616 1 LS TOW VALVE BRACKET (NOT SHOWN) 6 041988 2 SPRING 7 768515 10 FW .281 X .625 X .051/.080H 8 068551 4 NT .250-20 HXZY NL 9 601162 2 IDLER PULLEY 10 028118 5 FW .625 X 1.00 X .134 ZNYC 11 025007 2 CS .625-11 X 1.
Hydraulic System 20 10 21 22 23 24 10 25 26 27 10 28 27 SOME FRAME PARTS REMOVED FOR CLARITY 29 3-4 114659_0611
Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION 20 601983 1 CS .625-11 X 2.25 HX G5 ZY 21 111079 1 PUMP IDLER 22 036384 1 SPRING 1/4 COIL PL 1.23 23 601398 1 IDLER SPACER 24 786848 1 IDLER PULLEY 25 016972 1 NT .625-11 HX G5 ZNYC 26 781567 1 NT .500-13 HX G8 ZY NL 27 602026 2 BEARING DISC 28 602025 1 BUSHING 29 017616 1 CS .500-13 X 1.
Hydraulic System 37 30 30 38 31 32 32 36 7 35 32 34 3-6 33 114659_0611
Hydraulic System INDEX NO. PART NO. QTY. DESCRIPTION 30 794644 2 GROMMET 31 600759 1 OVERFLOW TANK (WITH CAP) 32 601474 4 SPRING CLAMP 33 603476 1 FORMED HOSE, RS TRANSMISSION TO TANK 34 787713 8.5" 35 055939 2 CS .250-20 X .750 HX G5 36 601219 2 FTG, 90 - 9/16 SAE 37 601118 2 CN .250-20 X .19 MAX THK 38 600767 1 OVERFLOW TANK CAP HOSE, 0.
Transmission Service Parts 1 2 4 3 6 5 3-8 114659_0611
Transmission Service Parts INDEX NO. PART NO. QTY.
Steering 21 1 22 2 3 6 4 7 8 4 5 10 11 12 13 9 6 4 11 16 17 11 14 15 20 18 11 11 19 10 3-10 114659_0611
Steering INDEX NO. PART NO. QTY. 1 110370 2 STEERING BAR W/ GRIP 2 705178 2 CS .375-16 X 1.750 HX G5 3 080655 4 CS .375-16 X 1.500 HX G5 4 767954 12 FW .406 X .812 X .060 SAE 5 054502 4 NT .375-16 HX GRD 5 ZNY 6 781153 4 BUSHING 7 784439 2 LOCK COLLAR, 0.757 ID 8 603477 1 STEER BOX, RS 603478 1 STEER BOX, LS (NOT SHOWN) 603483 1 STEER LEVER, RS 603484 1 STEER LEVER, LS (NOT SHOWN) 10 023655 4 NT .312-24 HX NL ZN 9 DESCRIPTION 11 768523 15 FW .343 X .
Park Brake 3 2 4 1 RS STEER LEVER 8 9 11 12 5 4 9 7 6 16 17 8 8 12 13 19 10 12 18 14 11 20 21 15 RIGHT SIDE SHOWN; LEFT SIDE OPPOSITE 3-12 114659_0611
Park Brake INDEX NO. PART NO. QTY. DESCRIPTION 1 781211 2 PUSH BUTTON SWITCH 2 601822 2 NUT PLATE 3 086660 2 NT .375-16 HXZY NL 4 767954 4 FW .406 X .812 X .060 SAE 5 063198 4 CS 10-24 X .750 HXFLK ZN 6 005108 2 CS .375-16 X 3.50 HX G5 Z 7 765339 4 BUSHING 8 768523 8 FW .343 X .687 X .051/.080H NT .312-24 HX NL ZN 9 023655 4 10 781583 2 BRAKE ROD ASSEMBLY 11 058842 4 NT .250-28 HX JAM ZNYC 12 768515 10 FW .281 X .625 X .051/.
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Section 4 Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Wheel & Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel & Tire 1 3 4 5 6 7 8 1 2 9 10 15 16 9 17 18 16 11 12 13 4 14 4-2 114659_0611
Wheel & Tire INDEX NO. PART NO. QTY. 1 DESCRIPTION 600676 2 TIRE/WHEEL 20 X 8-10 600668 2 TIRE/WHEEL 20 X 10-10 2 061077 8 WHEEL NUT 3 705954 2 CS .500-13 X 1.250 HX G5 ZN 4 344267 6 FW .510 X 2.15 X .187 SPL 5 712976 2 FW .531 X 1.375 X .125 ZNY 6 784223 4 BEARING 7 784603 2 SPACER 8 061101 2 NT .750-10 HXZY NL 9 025296 4 FW .760 X 1.625 X .08 ZNYC 10 366625 2 FORK 11 786731 2 CS .750-10 X 8.00 HX GR5 12 786061 2 TIRE/WHEEL 13 X 500 13 781567 2 NT .
Wheel & Tire Breakdown D ri ve Wh ee l 1 2 3 F ro nt Wh e el 7 3 4 5 6 7 4-4 114659_0611
Wheel & Tire Breakdown INDEX NO. 1 PART NO. QTY.
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Section 5 FX600V Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 FX600V Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 EVAP System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FX600V Engine 1 3 3 3 4 5 2 2 6 3 2 7 23 10 8 9 17 15 18 4 16 4 22 19 4 10 20 4 11 21 1 14 13 12 5 5-2 114659_0611
FX600V Engine INDEX NO. PART NO. QTY. DESCRIPTION 1 N/A 1 ENGINE, KAW FX600V 2 029876 1 LW .312 INT-EXT TOOTH 3 796219 1 NEGATIVE BATTERY CABLE 4 768523 7 FW .343 X .687 X .051/.080H 5 720516 1 CS M8 X 1.25 X 16 G10.9 HX 6 744276 1 POSITIVE BATTERY CABLE 7 602999 1 MUFFLER 8 706531 1 GM 1.12 X 1.75 X 1.37 X .12 9 603289 1 GM, 2.25ID X 3.0OD X 2.5GD 10 034272 4 NT .312-18 HX G5 ZNYC 11 767954 4 FW .406 X .812 X .060 SAE 12 602580 4 CS .375-16 X 1.
FX600V Engine 23 A 25 27 24 24 27 26 B 28 5-4 114659_0611
FX600V Engine INDEX NO. PART NO. QTY.
FX600V Engine Service Parts 1 2 3 INDEX NO. PART NO. QTY.
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Engine Guard 4 2 4 1 5 6 3 5 6 5 7 5-8 114659_0611
Engine Guard INDEX NO. PART NO. QTY. DESCRIPTION 1 114860 1 RS ENGINE GUARD 2 114631 1 ENGINE GUARD 3 114861 1 LS ENGINE GUARD 4 808493 4 3/8-16 THREAD RIVET NUT 5 767954 10 FW .406 X .812 X .060 SAE 6 036244 4 CS .375-16 X 1.000 HX G5 7 052860 6 CS .375-16 X 1.
EVAP System 1 1 A C 3 5 4 2 6 7 8 2 9 2 B 1 7 5-10 114659_0611
EVAP System INDEX NO. PART NO. QTY. 1 015818 89" 1/4" FUEL LINE 2 000323 11 HOSE CLAMP 3 603025 1 PLASTIC TEE, 1/4" 4 047456 2 GM .750 X .188 X 1.00 X .12 5 036236 4 CS .312-18 X 1.000 HX G5 6 768523 4 FW .343 X .687 X .051/.080H 7 016832 4 NT .
Fuel System 12 2 D 1 10 1 E 2 13 12 13 2 14 15 1 16 11 14 16 1 15 5-12 114659_0611
Fuel System INDEX NO. PART NO. QTY. 10 603088 1 LS TANK FENDER 11 603089 1 RS TANK FENDER 12 602916 2 RATCHETING GAS CAP, 3.5" 13 745059 1 FUEL VALVE 3-WAY 14 767954 6 FW .406 X .812 X .060 SAE 15 055822 6 CS .375-16 X .750 HX G5 16 781880 2 BUMPER DESCRIPTION NOTES: 1. Torque to 20 ft-lbs.
Fuel & EVAP Service Parts 1 2 3 4 INDEX NO. PART NO. QTY.
Section 6 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery 1 5 4 2 3 7 5 6 8 5 6 9 11 10 6-2 114659_0611
Battery INDEX NO. PART NO. QTY. DESCRIPTION 1 714618 2 CS .312-18 X 4.000 HX G5 2 768523 2 FW .343 X .687 X .051/.080H 3 601212 1 BATTERY CABLE SUPPORT 4 348417 1 BATTERY CLAMP STRAP 5 029868 4 LW .250 INT-EXT TOOTH Z 6 055939 2 CS .250-20 X .750 HX G5 7 024927 2 NT .250-20 HX GR.5 ZNYC 8 771428 1 RED BATTERY CABLE BOOT GROMMET 2.25" 9 603289 1 10 601069 2 CN .312-18 X .200 MAX THK 11 794644 1 GROMMET 1.
Instrument Panel 13 1 14 2 15 3 4 5 10 9 6 10a 20a FUSE SIZE AND LOCATION 16 14 4 1 13 1 7 9 8 11 12 10 7 17 6-4 114659_0611
Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 1 786657 1 CHOKE CABLE 2 785808 1 KEY ASSEMBLY 3 776476 1 PTO SWITCH 4 045898 1 IGNITION SWITCH 5 712257 1 RED INDICATOR LIGHT 6 602468 1 INSTRUMENT PANEL DECAL 7 603334 1 WIRE HARNESS 8 769166 1 HOUR METER CB 10-24 X .500 ZYNC 9 601098 4 10 059832 4 NT #10-24 HX NL ZN 11 778365 1 THROTTLE CABLE 12 704932 2 FW .219 X .500 X .048 ZNYC 13 055947 3 CS .250-20 X .500 HX G5 14 768515 3 FW .281 X .
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Section 7 36" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 36" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 36" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 42" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 42" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36" Service Deck 2 3 1 4 2 5 4 6 9 7 8 10 9 11 7-2 114659_0611
36" Service Deck INDEX NO. PART NO. QTY DESCRIPTION 1 550956 1 36" DECK (WITH DECALS AND HARDWARE) 2 601069 4 CN .312-18X.200 MAX THK 3 036244 2 CS .375-16 X 1.000 HX G5 4 767954 4 FW .406 X .812 X.060 SAE 5 114645 2 HANGER 6 054502 2 NT .
36" Deck Pulleys & Spindles 1 2 3 4 5 9 6 7 8 10 11 1 1 2 12 13 3 13 2 12 1 4 16 13 17 15 28 29 5 16 31 29 30 2 17 27 20 26 27 20 26 17 19 17 20 18 21 19 18 24 20 25 24 20 23 22 7-4 114659_0611
36" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 1 025007 2 CS .625-11 X 1.750 HX G5 2 347443 2 DECK BELT IDLER GUIDE 3 028118 2 FW .625 X 1.00 X .134 ZNYC 4 603057 2 DUST SHIELD WITH OFFSET 5 781856 2 IDLER PULLEY, NHI 5.0" 6 600296 1 DECK IDLER SPACER 7 114433 1 IDLER SLIDE 8 036384 1 SPRING 1/4 COIL PL 1.23 CHAIN 9 259812 1 10 601434 2 UHMW IDLER SLIDE 11 784199 6 CS .312-18 X 1.250 FLT SH 12 781872 2 CS .625-11 X 1.
36" Deck 1 3 4 5 9 6 7 8 2 2 7 11 10 10 11 13 12 14 15 1 15 1 7-6 114659_0611
36" Deck INDEX NO. PART NO. QTY. DESCRIPTION 1 601806 1 DISCHARGE CHUTE 2 601824 1 TORSION SPRING 3 100875 1 RS PULLEY COVER 4 601843 1 CHUTE PIN 5 100867 1 LS PULLEY COVER 6 600726 1 BELT, A 114.3" EL 7 086660 3 NT .375-16 HXZY NL 8 767954 2 FW .406 X .812 X .060 SAE CHUTE BRACKET 9 112877 1 10 768523 4 FW .343 X .687 X .051/.080H 11 034280 4 CS .312-18 X .750 HX G5 12 600900 1 BLADE, F13.75"-L-F-CW 13 600901 1 BLADE, F20.50"-L-F-CW 14 782474 2 CW .
42" Service Deck 2 1 2 3 4 6 5 7 6 8 7-8 114659_0611
42" Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 1 550957 1 42" DECK (WITH DECALS & HARDWARE) 2 601069 4 CN .312-18 X .
42" Deck Pulleys & Spindles 1 2 3 4 5 6 11 10 9 8 7 1 2 3 27 5 4 12 1 13 28 14 30 28 29 15 2 16 21 19 22 21 19 22 19 20 17 16 18 25 19 26 25 19 24 23 7-10 114659_0611
42" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 1 025007 2 CS .625-11 X 1.750 HX G5 2 347443 2 DECK BELT IDLER GUIDE 3 028118 2 FW .625 X 1.00 X .134 ZNYC 4 603057 2 DUST SHIELD WITH OFFSET 5 781856 2 IDLER PULLEY, NHI 5.0" 6 784199 6 CS .312-18 X 1.250 FLT SH 7 601434 2 UHMW IDLER SLIDE 8 600296 1 DECK IDLER SPACER IDLER SLIDE 9 114433 1 10 036384 1 TENSION SPRING 11 259812 1 CHAIN, 13 LINK 12 781872 2 CS .625-11 X 1.
42" Deck 1 6 7 8 9 3 4 2 5 2 3 11 10 10 11 12 13 14 1 7-12 114659_0611
42" Deck INDEX NO. PART NO. QTY. DESCRIPTION 1 601806 1 DISCHARGE CHUTE 2 601824 1 TORSION SPRING 3 086660 3 NT .375-16 HXZY NL 4 767954 2 FW .406 X .812 X .060 SAE 5 112877 1 CHUTE BRACKET 6 100875 1 RS PULLEY COVER 7 601843 1 CHUTE PIN 8 105155 1 LS PULLEY COVER 9 793893 1 BELT, A 127.3" EL 10 768523 4 FW .343 X .687 X .051/.080H 11 034280 4 CS .312-18 X .750 HX G5 12 600901 2 BLADE, F20.50"-L-F-CW 13 782474 2 CW .631 2.250 X .
Deck Lift 4 5 1 6 2 9 3 7 10 8 14 13 9 12 11 14 13 13 14 15 11 16 9 17 11 16 9 8 7-14 114659_0611
Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION 1 348318 1 STOP HANDLE 2 348284 1 HEIGHT ADJ STOP 3 781229 1 CE .750 X 2.25 X 1.75 HEAD 4 756270 1 CS .312-18 X 1.50 FLTHR G 5 034272 1 NT .312-18 HX G5 ZNYC 6 348458 1 DECK LEVELER YOKE 7 781831 1 CS .437-14 X 1.750 FULTH 8 360131 2 DECK LIFT CHAIN NT .437-14 HX FLG ZN 9 704643 12 10 767962 6 FW .531 X 1.063 X .090 SAE 11 015495 3 GREASE FITTING STRAIGHT 12 784488 1 DECK LIFT INDICATOR 13 025296 4 FW .
Deck Mounting 16 9 16 9 9 18 10 9 10 19 9 7-16 114659_0611
Deck Mounting INDEX NO. PART NO. QTY. DESCRIPTION 18 781567 2 NT .500-13 HX G8 ZY NL 19 017616 2 CS .500-13 X 1.
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Section 8 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat 1 5 2 3 4 4 6 4 7 4 8 6 7 3 10 17 9 3 11 3 11 12 18 13 21 13 15 13 19 14 20 13 15 22 13 15 13 16 8-2 114659_0611
Seat INDEX NO. PART NO. QTY. DESCRIPTION 1 792226 1 SEAT 2 036236 2 CS .312-18 X 1.000 HX G5 3 768523 9 FW .343 X .687 X .051/.080H 4 017129 4 FW .440 X 1.000 X .083 ZNY 5 704635 2 NT .437-20 HX GR5 ZNYC 6 754101 2 CS .437-20 X 1.250 G5 ZNY 7 603489 1 SEAT BELT 8 114641 1 SEAT BELT CROSS BAR SEAT PAN (WITH DECALS) 9 551088 1 10 034280 4 CS .312-18 X .750 HX G5 11 034272 3 NT .312-18 HX G5 ZNYC 12 080655 2 CS .375-16 X 1.50 HX G5 13 767954 9 FW .406 X .
Seat 1 2 5 6 3 4 8-4 114659_0611
Seat INDEX NO. PART NO. QTY.
ROPS 9 1 3 2 VIEWED FROM FRONT 4 5 6 3 2 6 1 7 1 7 8 8 6 8-6 114659_0611
ROPS INDEX NO. PART NO. QTY. DESCRIPTION 1 603696 1 ROPS KIT (WITH DECALS, SEATBELT & HARDWARE) 2 601470 2 HAND KNOB 3 601471 2 LYNCH PIN W/ LANYARD 4 077859 1 CS .500-13 X 3.250 HX G5 5 602647 1 ROPS STOP 6 023317 6 NT .500-13 UNT LK G8 ZN 7 721910 5 CS .500-13 X 2.75 HX G5 Z 8 767962 8 FW .531 X 1.063 X .
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Numerical Index Part No. Page No. Part No. Page No. Part No. Page No.
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