Replacement Part List

ManualsBrandsHustler ManualsOutdoorsRaptor 52 in. 23 HP Kawasaki V-Twin Hydrostatic Zero-Turn Mower

•••••••

Excel Industries, Inc.

•••••

200 S. Ridge Road

•••

Hesston, Kansas

•

67062

Hustler

Raptor

Parts Manual

Summary of content (70 pages)

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Hustler® Raptor Parts Manual ® ••••••• Excel Industries, Inc. ••••• 200 S.
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WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.
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Table of Contents General Information Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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c-2 117164_0813
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General Information This manual covers Hustler® Raptor models 931741, 931881, 931899, 931998US, & 932004US. Service Literature PART NO. 604220 117371 117373 DESCRIPTION OPERATOR’S MANUAL WARRANTY STATEMENT GENERAL SERVICE MANUAL Options Available From Your Dealer PART NO.
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Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts.
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Section 2 Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Fenders & Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Frame 1 2 3 2 4 5 6 8 9 17 14 6 14 20 14 16 15 15 13 9 26 13 12 14 9 6 16 9 13 9 17 18 9 2 9 6 6 19 2 11 10 6 9 6 7 23 3 22 27 6 24 23 1 21 23 2 25 2-2 117164_0813
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Frame INDEX NO. PART NO. QTY. DESCRIPTION 1 116126 1 SEAT SUPPORT 2 029629 10 CS .375-16 X .75 HX FLK 3 116127 1 SPRING SUPPORT 4 551857 1 BUMPER (WITH DECAL) 5 602041 1 HOT DECAL 6 604176 30 CS .375-16 X .75 HX FLK PLN 7 551858 1 ENGINE PLATE (WITH DECALS) 8 551859 1 RS REAR BRACKET NT .375-16 HX FLK PLN 9 604177 30 10 601967 1 ENGINE COMPARTMENT DECAL 11 600899 1 PUMP BELT WARNING DECAL 12 551860 1 LS REAR BRACKET 13 016899 10 NT .
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Fenders & Instrument Panel 22 1 20 2 3 6 7 4 5 8 6 9 12 11 10 12 12 13 12 15 14 16 17 18 19 21 2-4 117164_0813
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Fenders & Instrument Panel INDEX NO. PART NO. QTY. DESCRIPTION 1 601097 1 CHOKE CABLE 2 776476 1 PTO SWITCH 3 785808 1 KEY ASSEMBLY 4 551898 1 INSTRUMENT PANEL (WITH DECAL) 5 604196 1 INSTRUMENT PANEL DECAL 6 045898 1 IGNITION SWITCH 7 055947 1 CS .250-20 X .500 HX G5 8 601098 2 CB 10-24 X .500 ZYNC FW .219 X .500 X .048 ZNYC 9 704932 2 10 059832 2 NT #10-24 HX NL ZN 11 601096 1 THROTTLE CABLE 12 604324 8 CS .250-20 X .
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Battery 2 1 3 4 5 7 6 8 6 5 BATTERY 9 2-6 117164_0813
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Battery INDEX NO. PART NO. QTY. DESCRIPTION 1 604178 1 TIE DOWN STRAP 2 604465 2 CS 0.250-20 X 7.50 HX G5 3 768515 2 FW .281 X .625 X .051/.080 HD ZN/YL 4 771428 1 RED BATTERY CABLE BOOT 5 024927 2 NT .250-20 HX G5 ZNYC 6 029868 4 LW .250 INT-EXT TOOTH Z 7 055939 2 CS .250-20 X .75 HX G5 8 000331 2 WIRE TIE 9 601982 2 CN .250-20 X .15 MAX THK NOTES: 1.
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2-8 117164_0813
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Section 3 Hydraulic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Transmission Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Steering & Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Steering Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Hydraulic Assembly 1 18 18 2 3 18 4 3 19 1 18 18 5 6 7 11 8 12 4 15 9 10 13 16 14 16 17 17 7 15 TRANSMISSION ASSEMBLY 18 1 18 19 1 19 1 3-2 117164_0813
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Hydraulic Assembly INDEX NO. PART NO. QTY. DESCRIPTION 1 710087 4 CS .312-18 X 2.50 HX G5 2 604343 1 CB .375-16 X 2.25 STD ZN 3 043067 4 CS .312-18 X 3.00 HX G5 Z 4 016899 2 NT .375-16 HX FLK ZNYC 5 603907 1 DRIVE BELT 6 080655 1 CS .375-16 X 1.50 HX G5 7 767954 2 FW .406 X .812 X .060 SAE 8 604491 1 PULLEY 2.0" IDLER SPRING 9 604490 1 10 604487 1 CS .375-16 X 2.5 FULTH 11 116289 1 IDLER SPACER 12 116287 1 IDLER ARM 13 712893 1 FW .406 X 1.25 X .
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Transmission Assembly FRONT OF MOWER 8 11 8 7 9 4 8 3 10 1 8 11 1 8 2 3 3 4 6 4 1 3 8 9 8 3 4 3 10 5 3-4 117164_0813
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Transmission Assembly INDEX NO. PART NO. QTY. DESCRIPTION 1 056036 4 CS .375-16 X 2.25 HX G5 2 110042 1 HYDROSTAT CROSS BRACE 3 767954 8 FW .406 X .812 X .060 SAE 4 054502 4 NT .375-16 HX G5 ZNY 5 604127 1 RS TRANSMISSION 6 604128 1 LS TRANSMISSION 7 116143 2 ACTUATOR 8 768515 8 FW .281 X .625 X .051/.080 HD ZN/YL OVERTRAVEL SPRING 9 601051 2 10 068551 2 NT .
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Transmission Service Parts 8 7 1 4 2 3 6 5 604127 RIGHT SIDE TRANSMISSION INDEX NO. PART NO. QTY. DESCRIPTION 1 795047 1 PARKING PAWL KIT 2 798371 1 RETAINING RING 3 798363 1 PARK BRAKE GEAR 4 602094 1 FAN/PULLEY KIT 5 601433 1 4 BOLT HUB KIT (WITH NUT) 6 788877 1 HUB NUT 7 604903 1 HG RTN SPRING 8 604901 1 HG RTN CW 604128 LEFT SIDE TRANSMISSION INDEX NO. PART NO. QTY.
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Steering & Brake FRONT OF MOWER STEERING COVER ASSEMBLY 1 2 1 3 LEFT SIDE SHOWN RIGHT SIDE SIMILAR 10 4 12 16 15 11 5 14 14 7 6 13 8 9 8 19 2 8 9 3 16 20 3 17 21 18 17 16 FRONT OF MOWER 3-8 117164_0813
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Steering & Brake INDEX NO. PART NO. QTY. DESCRIPTION 1 603983 2 DAMPER 2 781922 4 BALL STUD 3 768523 6 FW .343 X .687 X .051/.080H 4 048553 2 CP .062D X 1.00 LG HML Z 5 601069 2 CN .312-18 X .20 MAX THK 6 772483 2 SB .312 X .75 SH .250-20 7 604173 2 YOKE, 5/16-24 8 041152 6 NT .312-24 HX ZNYC STEERING ROD 9 603905 2 10 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL 11 068551 2 NT .
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Steering Cover Assembly 1 1 2 2 5 7 6 8 4 3 4 9 4 2 10 12 2 3 4 11 28 17 19 30 13 22 14 15 16 19 9 18 10 12 18 20 22 29 11 21 23 19 25 22 13 14 26 16 15 19 18 24 27 22 3-10 18 20 117164_0813
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Steering Cover Assembly INDEX NO. PART NO. QTY. DESCRIPTION 1 604452 2 CS .250-20 X 2.00 HX FLTHD 2 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL 3 117540 2 DRIVE STRAIGHT STOP 4 808477 4 1/4-20 THREAD RIVET NUT 5 551912 1 LATCH WITH DECAL 6 029629 1 CS .375-16 X .75 HX FLK 7 016899 1 NT .375-16 HX FLK ZNYC 8 055939 2 CS .250-20 X .75 HX G5 9 601822 2 NUT PLATE .420 CENTERS 10 781211 2 PUSH BUTTON SWITCH 11 086660 2 NT .375-16 HX ZY NL 12 781708 2 CS .
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3-12 117164_0813
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Section 4 Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Wheel & Tire 3 4 5 6 2 1 1 7 6 8 4-2 117164_0813
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Wheel & Tire INDEX NO. PART NO. QTY. DESCRIPTION 1 604013 2 TIRE/WHEEL ASSEMBLY 2 061077 8 WHEEL NUT 3 705954 2 CS .500-13 X 1.25 HX G5 ZN 4 344267 2 FW .510 X 2.15 X .187 SPL 5 712976 2 FW .531 X 1.375 X .125 ZNY 6 784223 4 BEARING 7 784603 2 SPACER 8 N/A 1 FRONT WHEEL ASSEMBLY NOTES: 1. Torque to 65–75 ft-lbs.
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Front Wheel Breakdown 2 3 1 2 4 5 6 7 6 8 7 4-4 117164_0813
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Front Wheel Breakdown INDEX NO. PART NO. QTY. DESCRIPTION 1 781567 1 NT .500-13 HX G8 ZY NL 2 767962 2 FW .531 X 1.063 X .090 SAE 3 110116 1 CASTER FORK 4 042630 1 CS .500-13 X 6.
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Drive Wheel Breakdown 1 2 3 INDEX NO. PART NO. QTY DESCRIPTION 1 604267 1 TIRE, 18 X 8.5-8 2 601820 1 WHEEL 8 X 6.
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Section 5 Engine, Kawasaki FR651V & FR691V—W/O Carbon Canister . . . . 5-2 Engine, Kawasaki FR651V—With Carbon Canister . . . . . . . . . . . . . 5-6 Engine Service Parts, Kawasaki FR651V & FR691V . . . . . . . . . . . 5-10 Fuel System—Without Carbon Canister . . . . . . . . . . . . . . . . . . . . . 5-12 Fuel System—With Carbon Canister. . . . . . . . . . . . . . . . . . . . . . . . 5-14 Fuel Tank Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Engine, Kawasaki FR651V & FR691V—W/O Carbon Canister 1 2 1 3 9 10 11 4 12 13 2 14 5 6 6 6 7 3 8 5-2 117164_0813
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Engine, Kawasaki FR651V & FR691V—W/O Carbon Canister INDEX NO. PART NO. QTY. DESCRIPTION 1 N/A 1 2 604463 12" KAWASAKI FR651V & FR691V ENGINE 3 604016 1 MUFFLER 4 016899 1 NT .375-16 HX FLK ZNYC 5 116290 1 CLUTCH ANCHOR 6 767954 5 FW .406 X .812 X .060 SAE 7 036244 1 CS .375-16 X 1.00 HX G5 8 602580 4 CS .375-16 X 1.
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Engine, Kawasaki FR651V & FR691V—W/O Carbon Canister RED 4 20 1 BLK RED 4 17 15 4 4 16 21 4 BLK 16 15A 4 FUSE 18 19 16 4 22 A 23 24 5 10 5-4 117164_0813
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Engine, Kawasaki FR651V & FR691V—W/O Carbon Canister INDEX NO. PART NO. QTY. DESCRIPTION 15 055939 2 CS .250-20 X .75 HX G5 16 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL 17 044255 1 NT #10-32 HX ZN 18 030817 1 STARTER SOLENOID 19 024927 2 NT .250-20 HX G5 ZNYC 20 029876 1 LW .312 INT-EXT TOOTH 21 720516 1 CS M8 X 1.25 X 16 HX G10.
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Engine, Kawasaki FR651V—With Carbon Canister 1 2 1 3 9 10 4 11 12 13 2 14 5 6 6 7 6 8 3 5-6 117164_0813
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Engine, Kawasaki FR651V—With Carbon Canister INDEX NO. PART NO. QTY. DESCRIPTION 1 N/A 1 2 604463 12" KAWASAKI FR651V ENGINE 3 604016 1 MUFFLER 4 016899 1 NT .375-16 HX FLK ZNYC 5 116290 1 CLUTCH ANCHOR 6 767954 5 FW .406 X .812 X .060 SAE 7 036244 1 CS .375-16 X 1.00 HX G5 8 602580 4 CS .375-16 X 1.25 HX G5 P85 STUB SHAFT PUMP PULLEY OIL DRAIN HOSE 9 604185 1 10 000331 4 WIRE TIE 11 791251 1 CLUTCH HARNESS PIGTAIL 12 604244 1 CLUTCH 13 602680 1 FW .
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Engine, Kawasaki FR651V—With Carbon Canister RED 4 BLK 4 15 1 21 17 18 15A 4 FUSE 19 4 20 16 RED 4 4 BLK 16 4 22 A 23 25 10 5-8 24 B 117164_0813
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Engine, Kawasaki FR651V—With Carbon Canister INDEX NO. PART NO. QTY. DESCRIPTION 15 055939 2 CS .250-20 X .75 HX G5 16 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL 17 044255 1 NT #10-32 HX ZN 18 030817 1 STARTER SOLENOID 19 024927 2 NT .250-20 HX G5 ZNYC 20 029876 1 LW .312 INT-EXT TOOTH 21 720516 1 CS M8 X 1.25 X 16 HX G10.
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Engine Service Parts, Kawasaki FR651V & FR691V 1 2 3 5 4 INDEX NO. PART NO.
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Fuel System—Without Carbon Canister 4 6 3 7 A 5 3 2 8 9 6 10 7 4 6 7 11 12 1 13 15 B C 15 14 14 B 15 5-12 117164_0813
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Fuel System—Without Carbon Canister DESCRIPTION INDEX NO. PART NO. QTY. 1 604336 1 FUEL TANK ASSEMBLY 2 603807 1 RATCHETING GAS CAP, 3.5" 3 117059 1 LEFT TANK MOUNT 4 117060 1 RIGHT TANK MOUNT 5 713198 18.5" 6 055939 3 CS .250-20 X .75 HX G5 7 768515 3 FW .281 X .625 X .051/.
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Fuel System—With Carbon Canister PART OF COVERS 14 3 4 2 15 1 A 16 5 4 6 13 1 15 17 7 8 9 D 12 13 8 1 14 11 10 18 19 21 B C 21 20 20 B 21 5-14 117164_0813
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Fuel System—With Carbon Canister DESCRIPTION INDEX NO. PART NO. QTY. 1 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL 2 024927 1 NT .250-20 HX G5 ZNYC 3 034280 2 CS .312-18 X .75 HX G5 4 768523 4 FW .343 X .687 X .051/.080H 5 117463 1 CARBON CANISTER MOUNT 6 034272 2 NT .
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Fuel Tank Service Parts 1 3 2 4 1 2 INDEX NO. PART NO. QTY. DESCRIPTION 1 604199 2 VENT FITTING 2 604200 2 GROMMET 3 604340 1 SUCTION HOSE ASSEMBLY 7.
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Section 6 42" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 42" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 42" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 42" Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 52" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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42" Service Deck 1 2 3 4 5 INDEX NO. PART NO. QTY.
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42" Deck Pulleys & Spindles 12 1 13 3 1 2 4 4 14 3 3 5 8 7 1 2 6 15 16 2 9 17 11 10 19 5 18 20 6-4 117164_0813
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42" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 1 781567 2 NT .500-13 HX G8 ZY NL 2 767962 2 FW .531 X 1.063 X .090 SAE 3 603986 1 IDLER PULLEY, 4.00" FLAT 4 086660 1 NT .375-16 HX ZY NL 5 712893 2 FW .406 X 1.25 X .12 HRD Z 6 117512 1 IDLER ARM 7 604291 1 IDLER SPRING 8 604110 1 SPRING TENSIONER ANCHOR 9 601839 1 PIVOT SPACER BUSHING 10 117539 1 SPACER 11 604253 1 CB .50-13 X 2.00 STD ZN 12 604172 2 NT .
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42" Deck 2 1 3 2 1 4 15 6 16 7 5 7 8 9 17 10 5 12 13 11 18 4 14 14 22 23 19 25 23 24 20 21 1 6-6 117164_0813
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42" Deck INDEX NO. PART NO. QTY. DESCRIPTION 1 604403 2 42" PULLEY COVER 2 604324 4 CS .250-20 X .75 HX FLG 3 793828 1 BELT, A SEC 4 016410 2 CS .375-16 X 2.00 G5 ZNYC 5 116157 2 DECK LIFT LINK 6 016899 3 NT .375-16 HX FLK ZNYC 7 601839 2 PIVOT SPACER BUSHING 8 116155 2 DECK LINK LEVELER CAM 9 116911 1 10 767954 1 FW .406 X .812 X .060 SAE 11 706168 1 NT .375-16 HX JAM G5 Z 12 781567 1 NT .500-13 HX G8 ZY NL 13 767962 1 FW .531 X 1.063 X .
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42" Deck Lift 1 4 1 4 2 5 1 16 3 4 9 1 14 10 3 6 15 7 11 12 13 8 RIGHT SIDE OF MOWER 1 2 4 16 3 6 7 15 LEFT SIDE OF MOWER 8 6-8 117164_0813
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42" Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION 1 116156 1 LIFT HANDLE 2 116151 2 PIVOT BLOCK 3 029629 4 CS .375-16 X .75 HX FLK 4 016899 8 NT .375-16 HX FLK ZNYC 5 604377 1 GRIP 6 712919 2 FW .406 X 1.00 X .12 HRD Z 7 601839 2 PIVOT SPACER BUSHING 8 005116 2 CS .375-16 X 1.375 HX G5 CE .500 X 1.25 .156 X 1.093 9 027714 1 10 017251 1 CP .156D X 1.00 LG HML Z 11 767962 2 FW .531 X 1.063 X .
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52" Service Deck 1 2 3 5 4 INDEX NO. PART NO. QTY.
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52" Deck Pulleys & Spindles 1 3 2 3 6 7 4 6 5 8 9 1 13 2 3 11 14 12 15 1 10 2 16 1 4 5 3 2 17 20 18 19 6-12 117164_0813
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52" Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 1 781567 3 NT .500-13 HX G8 ZY NL 2 767962 3 FW .531 X 1.063 X .090 SAE 3 603986 1 IDLER PULLEY, 4.00" FLAT 4 604251 5 NT .312-18 HX NL JAM G2 ZN 5 604252 5 FW .340 X .675 X .035 ZN 6 604110 2 SPRING TENSIONER ANCHOR 7 604291 1 IDLER SPRING 8 604194 1 IDLER SLED IDLER SLIDE 9 604079 2 10 604253 1 CB .50-13 X 2.00 STD ZN 11 036236 12 CS .312-18 X 1.00 HX G5 12 768523 12 FW .343 X .687 X .051/.
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52" Deck 1 2 3 2 4 5 10 8 11 9 12 13 11 6 7 13 12 14 15 10 16 9 17 18 19 20 19 23 21 24 22 1 26 24 6-14 25 117164_0813
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52" Deck INDEX NO. PART NO. QTY. DESCRIPTION 1 604337 1 RS PULLEY COVER 2 604324 4 CS .250-20 X .75 HX FLG 3 791988 1 BELT, B 140.77" EL 4 604338 1 LS PULLEY COVER 5 604268 1 DISCHARGE CHUTE 6 604346 1 DISCHARGE CHUTE PIN 7 604331 1 CHUTE SPRING 8 086660 1 NT .375-16 HX ZY NL 9 016410 2 CS .375-16 X 2.00 G5 ZNYC 10 116157 2 DECK LIFT LINK 11 016899 3 NT .
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52" Deck Lift 1 1 4 1 2 3 16 4 6 1 4 9 5 7 10 3 11 15 12 13 8 14 RIGHT SIDE OF MOWER 1 2 4 4 16 6 3 4 3 13 15 14 LEFT SIDE OF MOWER 6-16 117164_0813
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52" Deck Lift INDEX NO. PART NO. QTY. DESCRIPTION 1 116156 1 LIFT HANDLE 2 116151 2 PIVOT BLOCK 3 029629 8 CS .375-16 X .75 HX FLK 4 016899 12 NT .375-16 HX FLK ZNYC 5 604377 1 GRIP 6 116916 2 DECK LINK PLATE 7 781567 1 NT .500-13 NL G5 8 603920 1 PIVOT PIN CE .500 X 1.25 .156 X 1.093 9 027714 1 10 017251 1 CP .156D X 1.00 LG HML Z 11 767962 2 FW .531 X 1.063 X .090 SAE 12 603918 1 LIFT ROD 13 601839 2 PIVOT SPACER BUSHING 14 005116 2 CS .375-16 X 1.
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6-18 117164_0813
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Section 7 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Seat 1 3 13 2 6 1 7 4 5 6 2 2 8 8 7 9 12 11 10 11 7-2 117164_0813
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Seat INDEX NO. PART NO. QTY. DESCRIPTION 1 601807 1 STANDARD SEAT 2 551897 1 SEAT PAN (WITH DECAL) 3 604307 1 PUSH BUTTON MOUNT 4 086660 2 NT .375-16 HX ZY NL 5 000331 1 WIRE TIE 6 768523 4 FW .343 X .687 X .051/.080H 7 036236 4 CS .312-18 X 1.00 HX G5 8 029629 2 CS .375-16 X .75 HX FLK COMPRESSION SPRING 1.25 X 4.00 X .188 9 793851 2 10 016899 2 NT .375-16 HX FLK ZNYC 11 036244 2 CS .375-16 X 1.
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7-4 117164_0813