Aqua Sensor AS 1000 User Manual Part no.: 669705 Status: 09.04.
User Manual AS 1000 09.04.2008 CONTENTS 1. General ......................................................................................................................................... 3 2. Safety instructions......................................................................................................................... 3 3. Installation..................................................................................................................................... 3 4. Function .........
User Manual AS 1000 09.04.2008 1. General If you have any queries regarding technical details or the suitability of the unit for your application, please contact our technical sales department. The AS 1000 is individually calibrated on computer-controlled test rigs and subjected to a final test. In this way we can guarantee that the unit is fault-free on despatch and conforms to the given specifications.
User Manual AS 1000 09.04.2008 4. Function The Aqua Sensors in the series AS 1000 are water and temperature sensors for the continuous and accurate online monitoring of hydraulic and lubrication fluids. They measure the water content relative to the saturation concentration (saturation point) and read out the degree of saturation in the range 0..100% as a 4..20mA analogue signal. A reading of 0% would indicate a fluid free of water, whilst 100% would indicate a fluid that is saturated with water.
User Manual AS 1000 09.04.2008 Free water 4.3 Ideal saturation level in hydraulic and lubrication systems Since the effects of free (or emulsified) water are considerably more damaging than dissolved water, the water content should always be significantly lower than the saturation point. However, even dissolved water can cause damage,. All reasonable measures should be taken therefore to keep the level of saturation as low as possible.
User Manual AS 1000 09.04.2008 6.
User Manual AS 1000 09.04.2008 7. Order details AS 1 X 0 8 - X - 000 Series 1 = Series 1000 Medium 0 = Mineral oils 1 = Phosphate ester Type of connection, mechanical 0 = G 3/8A DIN 3852 Type of connection, electrical 8 = M12x1, 5-pole (without connector) Signal technology C = output 1 (Pin 2) output 2 (Pin 4) P = output 1 output 2 saturation level ( 4 .. 20 mA) temperature (4 .. 20 mA) programmable programmable Modification number 000 = standard 8. Dimensions hex.
User Manual AS 1000 09.04.2008 9. Accessories 9.1 Electrical ZBE 08 (5-pole) Connector M12x1, right-angle Order no.: 6006786 ZBE 08-02 (5-pole) with 2m cable Order no.: 6006792 ZBE 08-05 (5-pole) with 5m cable Order no.: 6006791 ZBE 08S-02 (5-pole) with 2m screened cable Order no.: 6019455 ZBE 08S-05 (5-pole) with 5m screened cable Order no.: 6019456 ZBE 08S-10 (5-pole) with 10m screened cable Order no.
User Manual AS 1000 09.04.2008 10. Displays 10.1 HDA 5500 The HDA 5500, version HDA 5500-1-1-AC-000 or HDA 5500-1-1DC-000, is a display unit with 4 programmable switch outputs, specially designed for use with the AS 1000. In conjunction with the HDA 5500 it is possible to display the actual measured values. Order no.: 908869 HDA 5500-1-1-AC-000 Order no.
User Manual AS 1000 09.04.2008 10.3 HMG 3000 Portable data recorder with a full graphical colour display for displaying or recording measured values of the AS 1000. In addition changes can be made to the parameters of the AS 1000 using the HMG 3000. In conjunction with the HMG 3000 the actual measured values can be shown on the HMG 3000 display. The recordings can also be saved on the HMG 3000 and edited (for a more detailed description, see HMG 3000 Operating Manual). Order no.
User Manual AS 1000 09.04.2008 11. Functions of the AS 1x08-P-000 (programmable) over and above the standard version In addition to the standard functions, it is possible to configure the AS 1000 "P" version using the HMG 3000 and the PC software CMWIN under the menu point "Sensor dialogue".
User Manual AS 1000 09.04.2008 11.1.1 Output 1 and 2 Each of the two menu points subdivides into a menu in which outputs 1 and 2 can be configured independently of the other as either analogue or switching output. • Analogue output Here you can set the display parameters. The outputs are always configured as current outputs (4 .. 20 mA). Possible display parameters: • Saturation level: Display range: 0 .. 100 % • Temperature: Display range: -25 ..
User Manual AS 1000 09.04.2008 12. Items supplied 1 AS 1000 sensor 1 Operating Manual 13. Important information - quick reference • We recommend that for hydraulic applications, the sensor is fitted vertically with the electrical plug pointing downwards. • When installing, please ensure that the sensor is completely submerged in the fluid and that the fluid can circulate freely through the sensor. • Please ensure a constant flow and prevent the formation of air bubbles as much as possible.
User Manual AS 1000 09.04.2008 HYDAC ELECTRONIC GMBH Hauptstr. 27 D-66128 Saarbrücken Germany Web: www.hydac.com E-Mail: electronic@hydac.com Tel.: +49 (0)6897 509-01 Fax.: +49 (0)6897 509-1726 HYDAC Service For enquiries about repairs or alterations, please contact HYDAC Service. HYDAC SERVICE GMBH Hauptstr. 27 D-66128 Saarbrücken Germany Tel.: Fax.: +49 (0)6897 509-1936 +49 (0)6897 509-1933 Note The information in this manual relates to the operating conditions and applications described.