Accumulators Charging & Gauging Units PN#02068202 • ACU1107-1367 / 09.11 FPK / FPS Operating Manual 1.877.GO.HYDAC www.HYDACusa.com 1.888.99.HYDAC www.HYDAC.
ACCUMULATORS FPS FPK T-Handle T-Handle Check Valve Manual Bleed Valve Manual Bleed Valve Cap Nut Cap Nut Figure 1 Version 4 Version 1 valve protection cap (where applicable) Valve protection cap (where applicable) O-ring (where applicable) Allen Wrench 6 mm (to be used to crack open M8 SHCS. T handle on FPK Charging is not robust enough to overcome recommended torque) Valve seal cap PN#02068202 • ACU1107-1367 / 09.
ACCUMULATORS Hydraulic accumulators are pressurized vessels and only qualified technicians should perform maintenance. For additional information refer to HYDAC Operating and Installation Instructions and HYDAC Maintenance Instructions. Read all instructions thoroughly before before beginning any type of service or repair. Tools Required 1. Gas Valve Core Tool. 2. Torque Wrenches. 3. Wrench(es).
ACCUMULATORS Checking Gas Precharge Pressure Charging Connect the appropriate charging and gauging unit to the accumulator following the instructions under “Preparation” (see page 2). Note: Temperature affects the gas precharge pressure, please refer to “Temperature Effect” (see page 2). Never use oxygen or air - this could cause an explosion! Use dry nitrogen or other recommended gases. FPS Unit Turn T-handle “A” clockwise a maximum of 3 full turns from the full counterclockwise position.
ACCUMULATORS When charging an accumulator that has an existing gas precharge, allow 5 to 10 minutes for the gas temperature and thus pressure to stabilize. FPS Unit Turn T-handle clockwise until the gauge needle begins to deflect, then turn it another full turn. Proceed to “Filling”. FPK Unit Turn T-handle counter clockwise until the gauge needle begins to deflect, then turn it another full turn. Proceed to “Filling”.
ACCUMULATORS Spare Parts PN#02068202 • ACU1107-1367 / 09.11 Item 9 10 11 12 13 23 - Description Part No. O-Ring 00601032 Seal-Ring 00601228 Gauge (select pressure range below) 10 (0 to 145 psi) 00606759 25 (0 to 350 psi) 00606760 100 (0 to 1400 psi) 00606761 250 (0 to 3500 psi) 00606762 400 (0 to 5800 psi) 00606763 Check Valve 00610004 Manual Bleed Valve 00236445 O-Ring - FPS 00626488 O-Ring - FPK 00601049 2.
ACCUMULATORS A Adapters (Gauge to Accumulator) A1 PN 00361619 A5 PN 00291531 M28x1.5 M28x1.5 A9 PN 02128638 M28x1.5 M16x1.5 M8x1 A2 PN 00361605 M28x1.5 A6 PN 02108819 M28x1.5 Vg8 A10 PN 02128849 M28x1.5 5/8-18UNF 7/8-14UNF G3/4A A3 (ADAPTER FPK/SB) PN 00291533 A7 PN 02110629 M28x1.5 A11 PN 03018210 M28x1.5 M28x1.5 G1/4 M16x2 7/8-14UNF PN 00291536 M28x1.5 7/8-14UNF A8 PN 02124524 A12 PN 03930191 M28x1.5 M28x1.
G Adapters (Charging to Accumulator) SW 36 64 seal ring A6x10 G5/8-ISO228 SW 32 China W24.32x1/14" ISO 228-G 3/4" W24.32x1/14" PN 03018678 W22x1/14" SW 32 Russia Trinidad Tobago Venezeula G11 68 seal ring A6x10 W24.32x1/14" W21.8x1/14" SW 32 SW 32 PN 02103423 45 PN 02103427 seal ring A6x10 SW 32 SW 30 G10 79 G6 seal ring A6x10 Taiwan M22x1.5 W24.32x1/14" W24.5x1/14" SW 32 SW 32 58 PN 00241168 81 seal ring A6x10 W24.32x1/14" SW 32 W24.