Portable Data Recorder HMG 3010 Operating Manual (Original Manual) Edition 11/2011 - V04 R01 Part No.
HMG 3010 Edition 11/2011 - V04 R01 Page 2 Part No.
HMG 3010 Page 3 Table of contents 1 1.1 1.2 2 2.1 2.2 3 3.1 4 4.1 4.2 4.3 5 6 6.1 6.2 6.3 6.4 6.5 6.6 7 8 9 9.1 Tasks and Functions of the HMG 3010 .......................................................4 Standard functions of the HMG 3010..............................................................4 CAN functions of the HMG 3010.....................................................................6 About Your HMG 3010 ..................................................................................
HMG 3010 Page 4 1 Tasks and Functions of the HMG 3010 1.1 Standard functions of the HMG 3010 The HMG 3010 portable data recorder is a hand-held unit for measurement and data acquisition tasks on hydraulic and pneumatic systems. Applications are primarily in maintenance and servicing, troubleshooting and test rigs. The HMG 3010 can monitor signals from up to ten sensors simultaneously.
HMG 3010 Page 5 One special feature of the HMG 3010 is its ability to also monitor highly dynamic processes in a machine. To achieve this, two input channels can record measured values at a rate of 0.1 ms. This function of course requires suitable fast sensors to be used. The most attractive feature of the HMG 3010 is its ability to record the dynamic processes of a machine in the form of a measurement curve and render them as a graph — and, moreover, online and in real time.
HMG 3010 Page 6 The HMG 3010 communicates with a computer via a USB or serial port. HYDAC software HMGWIN which is specific to the HMG 3010, is supplied for convenient post-processing, rendering and evaluation of measurements on your computer. It also enables the HMG 3010 to be operated directly from your computer. The HYDAC software CMWIN is also supplied as standard with the unit. This software enables you to communicate directly from your computer with SMART sensors connected to the HMG 3010. 1.
HMG 3010 Page 7 2 About Your HMG 3010 2.1 Items supplied • • • • HMG 3010 Power supply for 90 ... 230 V User Manual CD-ROM containing USB drivers and HMGWIN and CMWIN software (software for analyzing measurement data and sensor communication) in addition to other product information • USB connector cable 2.2 Power supply The HMG 3010 has an internal NiMH battery. To charge the battery, simply connect the power supply with the HMG 3010 (see HMG 3010 connections, Section 9).
HMG 3010 Page 8 3.1 Safety information The HMG 3010 series Portable Data Recorder can be operated safely provided it is used in accordance with its proper, designated use. However, in order to avoid any risk to the operator or any damage due to incorrect handling of the unit, please adhere strictly to the following safety instructions: • The HMG 3010 may not be used unless it is in perfect condition/working order. • The instructions for use must be strictly adhered to.
HMG 3010 Seite 9 4 Commissioning 4.1 Operating Elements 1 On/Off button 2 Brightness setting of the display 1 2 3 3 4 ESC key To cancel an entry or go Back step by step 4 Shift key (↑) Switches the number-pad to a textpad when pressed; the textpad is active only as long as the Shift key is pressed. 6 7 5 Text/number keypad Numbers and letters can be entered via the combination keypad similar to that of mobile phones. 5 Numerals: 0 to 9; “.
HMG 3010 Seite 10 4.2 Connections E F G H J DC IN USB RS232 A A-E B-F C-G D-H D/H B C D I Y adapter 4 sensor input sockets* each with two measurement channels (channel A – D or E – H) to connect up to 8 analogue sensors or up to 4 SMART sensors, e.g. for pressure, temperature or flow rate sensors. The four input sockets can be doubled, if required, by plugging in Y adapters (ZBE 38). For connection to CAN-bus: For connection to CAN-bus, use connection adapter ZBE 3010 (see Point 6.5).
HMG 3010 Page 11 4.3 Switching on the instrument When starting the unit up for the first time the Welcome start-up screen appears. Select your language using the 5-way navigation key (select or checkmark your option by pressing OK) and set the date and time. Select the desired format, and then enter the current date and time via the keypad. Save your entries by pressing OK, followed by Next.
HMG 3010 Page 12 Extras — for other functions, plus a function for displaying the Min/Max values. Measuring the Min/Max values has a special significance and is explained in more detail below. Apart from the current measured values, the HMG records the minimum and maximum values (Min/Max values) too, except when plotting a measurement curve.
HMG 3010 Page 13 5 Getting Started Guide This Getting Started Guide outlines the basic steps for conducting a simple measurement (measured values shown in display) and plotting a measurement curve (graph of measured values). The examples involve pressure measurement using 2 pressure transmitters with sensor detection (HSI sensors). For a detailed description of all the settings, see Detailed Operating Instructions. The examples are based on the factory settings of the HMG 3010.
HMG 3010 Page 14 When HSI sensors with automatic sensor detection are used, the HMG automatically detects the measurement range and the unit of measurement of the two connected pressure transmitters and shows them in the display with the actual measured values. You can also display the minimum and maximum values for the sensors. To hide or show the Min/Max display, press the right arrow of the 5-way navigation key until Min/Max is highlighted in blue and then press the OK key.
HMG 3010 Page 15 The HMG now shows the measured values in the 7-segment display panes. Depending on the setting, the Min/Max values are shown in addition to the current measured values. The Recording menu is used for recording measurement curves. During recording, the measured values are recorded for a certain period of time, stored and then shown as a graph. Example of Recording a Measurement Curve: The function bar of the Actual Measured Values menu contains the item Recording.
HMG 3010 Page 16 In the Recording option line, select End when time has elapsed in the same manner. In the Automatic operation line, select the Deactivated option and in the Magnified section the 5 second option. Your display now shows the settings you made for recording measured values (see screenshot). To double-check your settings, refer to the recorded data selected by you above the function bar. Now you can start recording by pressing Start in the function bar + OK.
HMG 3010 Page 17 Graphic rendering provides a faster visual impression of the changes in the measured values. To have the measurement curve displayed while recording, select Graph + OK. The screenshot on the right shows you the curve plotted for our example. When recording is finished, you have the option of saving or discarding the measurement. To save the recording, select Save and confirm with OK. The HMG automatically assigns a name and a consecutive number, which can also be renamed by you.
HMG 3010 Page 18 6 Detailed Operating Instructions 6.1 Settings Menu Submenus of the Settings menu: • • • • • • Change settings of measurement channels Change display settings Zero measurement channels Change initial setup Administer settings (save, load, ...) Administer sensor configuration (not visible unless the configuration of a SMART sensor has been read out, see section 6.4.2.5) 6.1.
HMG 3010 Page 19 The various options available for channels A to H are demonstrated here using channel A as an example. Select the measurement range entry on the right of the channel using the navigation keys and press OK. This takes you to the menu window for the selected channel. To enter a designation, press OK again and then enter it in the box using the combination keypad, followed by OK. In the Mode menu you now have the option of Automatic detection (HSI) and Manual.
HMG 3010 Page 20 For Input signal you can choose between HSI (HYDAC Sensor Interface) and various standard analogue signals in the drop-down list (using the arrow keys). To set the Lower and Upper measurement range, enter the relevant limits via the combination keypad. A drop-down list is also provided for selecting the Unit (of measurement). You also have the option of defining your own unit with other (top line of the drop-down list).
HMG 3010 Page 21 The function Orifice measurement Q=f(dP) enables you to carry out a flow rate measurement by measuring the differential pressure at a flow rate measurement orifice (e.g. HYDAC EVS 1000). For both these modes HYDAC HSI pressure transmitters with the same measurement range must be connected to channel A and channel B. The differential measurement range is produced automatically, being ± 10% of the measurement range of the pressure transmitters connected.
HMG 3010 Page 22 Example: For both 100 bar pressure transmitters there is a differential measurement range of -10 – +10 bar, in other words a measurement margin of 20 bar. The accuracy of ≤ ± 0.1% refers to this measurement margin. The pressure differential can therefore be measured with an accuracy of ≤ ± 0.02 bar. To measure a pressure difference, select the item Pressure differential dP. Then you find a menu point Organise curves. Here you can plot up to 3 curves for 3 pressure transmitter pairs.
HMG 3010 Page 23 When doing this, identify which pressure transmitter has been connected to channel A and which to channel B, since the pressure transmitters must be re-connected in the same way later when taking measurements. Connect the pressure transmitter hydraulically so that the two instruments are subjected to the same pressure.
HMG 3010 Page 24 In order to measure the flow rate using a differential pressure measurement at a flow rate orifice, select the item Orifice measurement Q=f(dP). Then select the number of decimal places and the unit (of measurement). A flow rate orifice is supplied with information showing the correlation between pressure differential and flow rate. For example, on a HYDAC EVS 1000 it says: calibration factor 4.87 bar at 350 l/min. Enter these values under the flow rate and pressure.
HMG 3010 Page 25 Input channels I and J are for digital (not analogue) signals. As the input signal you can choose between Count pulses and Frequency signal. There are many possibilities for this, e.g. speed sensors, proximity switches, pulse generators, flow rate measuring instruments with a frequency signal, HYDAC HDS 1000, to name only a few. As in the case of the analogue sensor inputs, settings can be manually entered for the input signal, unit of measurement and decimal format.
HMG 3010 Page 26 Examples of frequency measurements: 1) You would like to measure a frequency up to 1000 Hz. Frequencies are recorded by the HMG per minute. Enter "60" as the Factor to display the frequency in Hz, enter "1000" for the Upper measurem. range to scale the Yaxis from 0 to 1000 in the graphical display. 2) You would like to measure the speed of a machine from 0 to 2900 rpm, the speed sensor supplies 2 pulses per revolution. Enter "2" as the Factor and "3000" as the Upper measurem. range.
HMG 3010 Page 27 If you have selected counter pulses as the input signal, and have returned to the normal measurement value display, you will find on the far right of the function bar a symbol, as shown in the screenshot. The counter is currently stopped. If you select the symbol using the arrow key and confirm with OK, the counter is reset and will start again. To stop it, select the symbol again using the arrow keys and confirm again with OK.
HMG 3010 Page 28 You should set this value as close as possible to that of the expected power value in order to get the best possible graphical display. If there are measured values which are higher than the upper measurement range, these are not lost. The scale of the Y-axis can be changed again in the graph at any time later on. This brings you back again to the display shown on the right. In the example, a power is shown at channel K, and the difference at channel L.
HMG 3010 Page 29 6.1.2 Changing Display Settings The next submenu of the Change Display Settings item enables you to make settings affecting the display and rendering of measured values and the display size in keeping with your measurement task. Select the item using the arrow keys, followed by OK. When selecting Measured value display, a drop-down list appears enabling you to choose the rendering speed: • • • • Fast Medium Slow Delayed Make your selection, followed by OK.
HMG 3010 Page 30 The screenshots on the right show the measured values of four sensors when the 2 display panels option is selected and the Min/Max display is activated. Consequently, the display only shows the measured values of two sensors at a time. Use the arrow keys (▲) and (▼) to see the measured values of the other two sensors. In order to display the measured values of 4 sensors simultaneously, you need to select the 2x2 display panels option (cf. screenshot).
HMG 3010 Page 31 6.1.3 Zeroing Measurement Channels You can re-zero the measurement channels in the Settings menu. This function is used to mask out backpressure buildups present in the system. For example, if a pressure of 3 bar is present at a pressure transmitter despite the fact that the system has been switched off, this value can be used as the new zero point for display purposes. Re-zeroing can be done at any point throughout the measurement range of a measurement channel.
HMG 3010 Page 32 Switching the HMG unit or measurement channels OFF/ON doesn't automatically delete the newly set zero point. The following message is shown when switching the HMG off and then back on: "Some channels have a zero offset." Press OK to retain the zero offset or "Esc" to delete it. To determine the extent of a zero offset which has been set, go to the Settings menu (OK) and select Zero measurement channels (OK). This brings up a list of all the channels which are active.
HMG 3010 Page 33 6.1.4 Changing the Initial Setup Change initial setup is a submenu of the Settings menu. To make changes to the initial setup, press OK. You can now change the following items: Language You can choose between German, English and French. - Select your language using the arrow keys, followed by OK. Setting/Correcting the Date and Time Various format options are offered depending on the language selected and the associated regional formatting applicable to the date and time.
HMG 3010 Page 34 Note! Automatic conversion of measured values to the selected unit of measurement will not work unless Automatic detection (HSI) mode is selected under Settings – Measurement Channel Settings. Select the unit of measurement to be changed, followed by OK. Select the new unit of measurement desired from the dropdown list by pressing OK. In the list of measurement channels, the measurement range for this channel is now shown in 0 ... 1450 psi instead of in 0 ... 100 bar for example.
HMG 3010 Page 35 PC Link The HMGWIN 3000 and CMWIN software enables you to make online measurements and settings in the HMG 3010, in addition to further processing, archiving, documenting and updating etc. Data transfer generally takes place via the USB port. You can also transfer data to the PC via the HMG's serial port. To do this, select the RS232(COM) setting along with the requisite baud rate.
HMG 3010 Page 36 6.1.5 Administer settings (save, load, ...) All of the measurement channel settings made by you in the HMG for the last measurement can be saved and then reloaded later in order to be able to repeat the same measurement periodically, for example. You can also delete individual stored settings or restore the factory settings. Select Administer settings (save, load, ...), press OK, and now proceed to the Administer Settings menu with its four submenus (see screenshot).
HMG 3010 Page 37 In the submenus Load stored settings or Delete stored settings, you are shown a list of all the saved settings from which you can Load or Delete individual settings. Navigate to a setting using the arrow keys and highlight using OK. The item "activated" jumps into the function bar, enabling you to accordingly Load or Delete the setting. You can restore your HMG to the original factory settings by selecting Restore factory settings (see right).
HMG 3010 Page 38 6.2 Recording Menu Here the HMG enables you to perform a measurement for a specific period of time and save it. This recording can be rendered as a graph or a table. To do this, proceed as follows: To access the recording menu, go to the Current Measured Values menu, then select Recording in the function bar at the bottom. In the Recording menu that follows, select Start recording, View recording or Delete recordings, using navigation keys and confirm with OK. 6.2.
HMG 3010 Page 39 Sampling rate This item enables you to set the rate at which the HMG reads a measured value from the sensors and saves it in the internal memory. A measurement curve may comprise up to 500,000 measured values. Selecting 1 ms, for example, means that 1000 measured values per second are taken and saved for each connected measurement channel. Use the arrow keys ( ▲ ) and ( ▼ ) to scroll through the various settings for the sampling rate.
HMG 3010 Page 40 The sampling rate which can be set is also dependent on the active measurement channels: • • • • 0.1 ms 0.2 ms 0.5 ms 1.0 ms max. 2 analogue input channels max. 4 analogue input channels all 10 input channels for SMART sensors Recording time A drop-down list appears when this item is selected. Using the arrow keys (▲) and (▼) you can select a recording time of between 1 second and 24 hours, followed by OK.
HMG 3010 Page 41 Automatic mode In this menu point, you define whether the recording (using the settings previously set) is to be started just once or at regular intervals. Deactivated means that the recording is started as predefined, and is ended once the stop condition occurs and is saved. Activated means that once the stop condition occurs, the current recording is ended and saved, and a new recording is started immediately with the same conditions.
HMG 3010 Page 42 Example of recording a Simple Measurement Curve The settings made for the example shown on the right mean that the measured values of channels A and B are recorded with a sampling rate of 1 ms (i.e. 1000 measured values per second, referred to as data records under recorded data), and that recording is automatically discontinued after 10 seconds.
HMG 3010 Page 43 Before doing this, you can have the measurement shown again as a curve (Graph + OK) or as a measured value table (Table + OK). When doing this, other tools are offered for analyzing the chart or table. For more information on how you can retrieve recordings and view them as a curve or table, please refer to Viewing Recordings. Back/Esc enables you to return to the Simple Curve Recording – Status screen. To save the recording, select Save and confirm with OK.
HMG 3010 Page 44 Measurement Curve with Trigger Measurement curve with trigger is another recording option. Trigger means that a measurement curve can be started automatically when one or more specific events occur. Examples of events are when a limit is exceeded or not achieved, or when a measurement departs from a measurement window.
HMG 3010 Page 45 Event: Actuation of button/key This setting is designed to trigger a measurement when a button is specifically actuated. After starting the recording, you can trigger measurement by selecting Trigger in the function bar (+ OK). Event: External signal change An external signal change means that you apply a direct current signal to one of the frequency inputs (I or J), e.g. via a button (NC or NO contact).
HMG 3010 Page 46 Event: Leaving measurement window This trigger event is very similar to Specific value. You can specify a Lower Limit and an Upper Limit. The trigger is activated when the measured value enters the measurement window. However, recording is not started until the measured value leaves the measurement window in a rising or falling direction. Note: Sub-channel setting only required for SMART sensors (see Section 6.4) and CAN function (see Section 6.5).
HMG 3010 Page 47 Linking Events You also have the option of linking events. Without linking, each of the four events acts alone and independently as a trigger for a measurement recording. In the line Joint events (options shown to the right) a drop-down list opens containing the linked event options.
HMG 3010 Page 48 The next setting parameter for recording a triggered measurement curve is Pre/post trigger. After starting a triggered measurement curve the HMG begins to record the measured values for the recording time set (e.g. 30 seconds). If the trigger event does not occur during this time, the oldest measured values are replaced with new measured values in the measured value memory. This means that you always have the set recording time as the "past" in the measured value memory.
HMG 3010 Page 49 Example of an Automatically Triggered Measurement The following occur in a hydraulic press from time to time: defective components, ruptured hoses or cracked cylinders. You suspect there may be extremely high pressure peaking in three hydraulic circuits and want to monitor the press for pressure surges for an extended period of time.
HMG 3010 Page 50 As soon as you confirm this with OK, measurement is activated, resulting in the screen shown on the left. Selecting Graph means a measurement curve is plotted and displayed (cf. top screenshot), selecting Measured values takes you to the normal measured values screen (cf. bottom screenshot). If you like, you can switch back and forth between the Status, Graph and Measured values screens. You can manually end the recording currently in progress at any time by selecting Stop.
HMG 3010 Page 51 Event Log The Event Log option enables you to store measured values as a table. A line in the table contains the current measured value, in addition to the Min and Max value of each active channel. The trigger settings enable you to specify which event is to create a new line in the event log once the measurement has been started (e.g. Actuation of button/key, Specific value). As soon as a new measured value line is saved, the Min and Max values are always automatically reset.
HMG 3010 Page 52 • In order to also manually generate a measured value line, set a second event to Actuation of button/key. • Automatic measurement: Deactivated When measurement starts, a new menu window Event Log Recording — Status opens, enabling you to track the measurement on the basis of the settings. Data is recorded only when an event occurs. The sampling rate for the event log is automatically determined by the HMG in keeping with the number of active measurement channels: • • • • 0.1 ms max.
HMG 3010 Page 53 Using the arrow keys of the 5-way navkey, you can select the arrows next to the scroll bar. After confirming with OK, you can scroll in the table up/down and left/right. After confirming with OK, you can scroll up/down and left/right in the table. A single arrow means scrolling line by line, a double arrow means screen by screen, and means "jump to the beginning or end of the table". You can end the event log recording with Stop in the function bar.
HMG 3010 Page 54 The Comment item enables you to enter a text, e.g. a description indicating the operational status of the unit or system while the recording was being made. The HMG saves the measurement settings together with each recording so that a detailed measurement log is created. Note: For the same example, if you select automatic measurement Activated and start the measurement with Start, you are asked to allocate a Name and a Number to the measurement.
HMG 3010 Page 55 Start-Stop Measurement The Start-Stop Measurement option allows you to start a recording when triggered by a defined condition and to stop it again when triggered by a second defined condition. If the stop condition does not occur within the pre-set recording time, then the recording will stop after the specified time has elapsed. Example of a Start-Stop Measurement: Under Trigger 1 (Start) and Trigger 2 (Stop) select the relevant start and stop condition and confirm with OK.
HMG 3010 Page 56 6.2.2 Viewing Recordings The View recording item in the Recording menu will display a list of the recordings stored in the HMG. Use the arrow keys to select the measurement you wish to view. The selected recording is indicated by an arrowhead and is blue-highlighted. The associated recorded data appears above the function bar. Before selecting a measurement, this list can be sorted according to • Name • Number • Recording started and in ascending (▲) or descending order (▼) in each case.
HMG 3010 Page 57 Graph A measurement can also be rendered as a measurement curve. To do this, select Graph + OK in the function bar. The screenshot on the right shows what appears next in your display. The measurement is scaled throughout the entire time range (x-axis) and measurement range (y-axis). Above the y-axis you can see which channel is currently scaled along the y-axis.
HMG 3010 Page 58 Back: Back/Esc enables you to return to the previous menu. Automatic: Automatic renders all individual curves optimally "automatically". When selecting Automatic (+ OK) the y-scaling is automatically adapted for each active channel separately, i.e. the y-scaling is zoomed to its maximum size. Navigate: Navigate is used to evaluate a measurement curve quickly and accurately or to render parts of it.
HMG 3010 Page 59 Use the ► and ▲ arrow keys while holding the Shift key (↑) down to enlarge a portion of the measurement in the x- or y-axis. Conversely use the ◄ and ▼ arrow keys while holding the Shift key down to decrease or "squash" the curve in the x- or y-axis. (cf. screenshot) Zoom: To explore a specific section of the curve and zoom into it, use the Magnifier (+ OK). The function bar contains similar functions for shifting and resizing as the Navigate feature (see previous page).
HMG 3010 Page 60 Ruler: When the Ruler is activated, the screen appears as shown in the screenshot. The function bar contains the commands which can be accessed for the ruler. Using the arrow keys by themselves enables you to determine the pressure at a particular point in time.
HMG 3010 Tracker: Using the Tracker is similar to using the ruler. The difference is that each value actually measured is rendered by a point. A ruler only appears for the purpose of "tracking" the curve in time. The tracker "jumps" from one measurement point to the next, with the respective measured value of each measurement channel shown along the y-axis to this point x in time (x-axis).
HMG 3010 Page 62 Display all: Display all renders the recording throughout the entire recording period with all the measured values. This option is used, for example, to restore the original condition of a recording. Display All + OK restores the measurement throughout the entire time period along with the complete measurement range scaling if the ranges had been previously limited. Settings: Settings will display the measurement channels which have been used to make the recording.
HMG 3010 Page 63 In the list of channels, select a channel to the right next to the box, and confirm with OK. In the next menu you see an overview of the measurement range, current scaling (upper and lower limit) of the y-axis, line style and colour in which the measured values of this sensor is shown. You can reset all the parameter settings except for the measurement range. The default scaling (upper and lower limit) can be manually changed here via the keypad.
HMG 3010 Page 64 Entering the following new settings for "Sensor measurement 3(1)" would result in the curve shown right: Scaling (lower and upper limit) of y-axis: 0 - 50 bar - Control line Time range of x-axis: 4.00 - 6.00 s - Time . Info: The last item Info in the graph screen is used to view and modify comments entered by you (comments are entered using the combination keypad). You can also have the recording data for a measurement displayed. To exit the Info menu, use Back.
HMG 3010 Page 65 Table Tables are useful for displaying individual measured values. Select Table (+ OK) in the function bar to select a stored recording and have its values displayed. For a simple measurement curve recording you are shown a measured values table listing the measured values of the active channels in columns and the associated recording time in rows. No Min/Max values are shown here as they are not captured while recording the measurement curve.
HMG 3010 Page 66 The date and Min/Max values can be hidden so as to make tables easier to read. You can hide or display Min/Max and the Date directly in the function bar with OK. You can also hide or display individual channels for display in the table using the Settings function (a checkmark means that the channel is displayed; activate/deactivate with OK). You can also jump to a specific place in the table via the date and time setting in the column next to the beginning of the table.
HMG 3010 Page 67 6.2.3 Deleting Recording Any recording can be deleted when no longer needed. To do this, select Delete recording in the Recording menu + OK. You are now shown a list of all the stored recordings. Now select the recording to be deleted. A small arrowhead to the left of the file name shows you what you have selected. Before selecting a recording, you can sort the list by: • Name • Number • Recording started and in ascending (↑) or descending order (↓) in each case.
HMG 3010 Page 68 6.3 Extras Menu The following options are available to you in the function bar of the Extras menu: • Stopwatch • About HMG 3010. The stopwatch offers you the following functions: Start, Stop, Interim reading and Reset. • SMART sensors • Update Instrument Software. (only after downloading new firmware) Stopwatch To record the time you needed to troubleshoot an error (locate it), you can start the stopwatch. Use Back or Esc to switch back to normal measurement mode.
HMG 3010 Page 69 Update Instrument Software If a firmware update has been transferred to your HMG 3000 via the HMGWIN 3010 software, you will still see the Update Instrument Software item in the Extras menu. This means that an update is present which you can now activate in the HMG 3010. CAUTION: All data stored in the HMG 3010 (measurements, settings, ...) is deleted when the update is imported. Back up this data to a PC using HMGWIN 3000 before starting the update.
HMG 3010 Page 70 6.4 SMART sensors SMART sensors are HYDAC sensors, capable of outputting several different measured variables which are displayed as sub-channels of one measurement channel on the HMG. Depending on the sensor type, these variables are stored for an extended period in the unit's internal memory. Regardless of the sensor used, its parameters can be set. CAUTION: To connect SMART sensors to HMG 3010 see “Connection requirements” and “Wiring diagrams” in each sensor user manual.
HMG 3010 Page 71 6.4.2 SMART Sensors Menu You are now in the SMART Sensors menu and can enter settings to adapt the sensor to your requirements. The items contained in the menu vary in accordance with the sensor type connected, i.e. not all of the menu items described below may be available. 6.4.2.
HMG 3010 Page 72 After selecting a recording and the Transfer option, you see the following screen: Now you can determine whether the selected recording is to be stored in the HMG 3010 under the combination of name+number, or whether you would like to assign a new designation. 6.4.2.4 Sensor Dialogue This menu enables you to modify the configuration of the SMART sensor. Note that what is shown in this menu depends on the SMART sensor connected.
HMG 3010 Page 73 Transfer configuration to sensor This menu enables you to transfer existing SMART sensor configurations to the SMART sensor. This is particularly useful when you want to put new SMART sensors into operation and want to reuse settings previously entered for other SMART sensors. Display stored sensor configuration This enables you to display a configuration which is stored in the HMG 3010. You are then shown detailed information on the sensor configuration.
HMG 3010 Page 74 6.5 CAN Functions The HMG 3010 can be connected to a CAN bus system in conjunction with the CAN adapter ZBE 3010. In this operating mode, the following functions are available in the HMG. • Read-out of up to 32 measured values from predefined CAN messages • Parameterisation and configuration of HYDAC CAN sensors 6.5.
HMG 3010 Page 75 6.5.1.2 Voltage supply ZBE 3010 Under the following conditions the CAN adapter ZBE 3010 must have a separate voltage supply. - A CAN bus subscriber with a current consumption of ≥ 100 mA is directly connected. - The entire voltage for the connected bus system is to be supplied via the ZBE 3010. To supply voltage to the ZBE 3010 the HMG 3010 power supply (Part No.: 6054296) can be used. Pin Signal Male 0 V (GND) Female +18 V (+UB) 6.5.
HMG 3010 Page 76 • In the Name line, you can assign a unique alphanumeric name for the CAN-message or measured value. • In the lines Lower measurement range and Upper measurement range enter the appropriate sensor values (e.g. 0 and 600 for a 0 .. 600 bar pressure sensor). • In the Unit line, enter the relevant unit of measurement for the sensor (e.g. bar, psi, °C, etc.) • Under Decimal format specify, whether the measured value is to be displayed with a decimal place in the HMG.
HMG 3010 Page 77 • In the Data format line, enter the format of the data value to be read. The following formats are available: - 8; 16; 24; 32-Bit Integer - 8; 16; 24; 32-Bit Unsigned - 32-Bit Real • In Byte-series line, indicate the order (significance) in which the databytes should follow one another in the message. • In the Lower data value and Upper data value enter the data values which the sensor delivers at the upper and lower measuring range final value.
HMG 3010 Page 78 6.6 Technical data Sensor inputs The HMG features: • 4 sensor input jacks (channel A – H) for up to 8 analogue sensors, or up to 4 SMART sensors and • 1 input jack with 2 digital inputs (channel I - J) and a voltage input of -10 V to + 10 V (shown at channel H) The sensors are connected using an standard M12x1 male connector (5 pole).
HMG 3010 Page 79 Battery life (from fully charged) • HMG 3010 without sensors • HMG 3010 with 2 sensors • HMG 3010 with 4 sensors • HMG 3010 with 8 sensors approx. 11 hours approx. 9 hours approx. 7 hours approx. 4 hours Sampling rates • Sampling rate: 0.1 ms .. 1 min • Sampling rate: 0.1 ms for a maximum of two sensors (other sensor inputs inactive); e.g. for pressure peak measurements The sampling rate which can be set is dependent on the active measurement channels. The following applies: • 0.
HMG 3010 Page 80 7 Cleaning The HMG 3010 must not be cleaned with aggressive agents (e.g. alcohol, screen cleaner,...). For cleaning we recommend using a slightly damp cloth. 8 Accessories • CAN Adapter Part no. 921238 Part description ZBE 3010 CAN Adapter for HMG 3010 • Pressure Transmitter (with HSI-interface) of the measuring ranges: - 1 ... 9 bar, 0 ... 16 bar, 0 ... 100 bar, 0 ... 250 bar, 0 ... 400 bar, 0 ... 600 bar Part no. 909429 Part descr. HDA 4748-H-0009-000 (- 1 ... 9 bar) Part no.
HMG 3010 • • Page 81 Other accessories Part no. Part no. Part no. 6042959 909795 909739 Part descr. Case for HMG 3010 & accessories Part descr. Bag with carrying strap for HMG 3010 Part descr. ZBE 31 (car charger for HMG 3010) Part no. 3236597 Part no. 3236601 Part descr. ZBE 34 (adapter M12/Binder; 4 .. 20 mA, 2-conductor) Part descr. ZBE 35 (adapter M12/Hirschmann; 4..20 mA, 2-conductor) Part no. 3224436 Part descr. ZBE 38 (Y adapter) Part no. Part no. Part no.
HMG 3010 Page 82 9 Examples of Connections Pressure transducer Temperature transmitters UVM 3000 Flow rate transmitters Charger Connection cable HMG-PC (USB) Rpm probe HDS1000 A/E Pin 1: 12 V; 50 mA B/F C/G D/H Pin 1: 12 V; 50 mA Pin 1: 12 V; 50 mA 2: Channel E / F / G 2: Channel H / CAN_H 2: Channel J 3: Channel A / B / C 3: Channel D / CAN_L 3: Channel I 4: GND 4: GND 4: GND 5: HSI 5: HSI 5: Analog. input +/-10 V Edition 11/2011 - V04 R01 Part No.
HMG 3010 Page 83 9.1 Pin assignment Note on H*: Channel H can be used for sensors with an analogue signal (connection to jack D/H) or for voltage measurements of -10 V to +10 V (connection to jack T). The input signal is selected when setting the measurement range for channel H. Edition 11/2011 - V04 R01 Part No.
HMG 3010 Page 84 Power supply connector: JEITA RC-5320 A Pin 1 (outer contact): 0V (GND) Pin 2 (inner contact): +12 .. 30 V DC USB end device connector: Standard USB end device connector for standard USB end device connector cable. Jack socket 3.5 mm (RS 232): For connecting the HMG to the serial port (RS 232) of PC. Connecting diagram/pin assignment: Edition 11/2011 - V04 R01 Part No.
HMG 3010 Edition 11/2011 - V04 R01 Page 85 Part No.
HMG 3010 Page 86 HYDAC ELECTRONIC GMBH Hauptstr. 27 D-66128 Saarbrücken Germany Web: www.hydac.com E-Mail: electronic@hydac.com Phone: +49-(0)6897-509-01 Fax: +49-(0)6897-509-1726 HYDAC Service If you have any questions concerning repair work, please do not hesitate to contact HYDAC Service: HYDAC SERVICE GMBH Hauptstr.
